Zmde Precision TIG Welding Workstation with Advanced Robotic Arm Technology

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd presents the cutting-edge Precision TIG Welding Workstation with Advanced Robotic Arm Technology. Our state-of-the-art 6-axis industrial welding systems are designed to deliver unparalleled precision and efficiency, redefining excellence in TIG welding.

Please note: Slight differences may exist between the actual product and the images shown. Our commitment to quality ensures that every workstation meets the highest standards of performance and reliability.
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precision welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for varied batch sizes, our workstation excels at welding an array of plates with precision.
2. Teach-free programming: Let software take over welding attitude, searching attitude, and null shift path calculations, minimizing manual input and maximizing smart automation.
3. Effortlessly import models and extract weld seams automatically. Seamlessly integrates with leading 3D modeling software like Tekla and SolidWorks.
4. Utilizing advanced digital twin technology, synchronize the robot's movements in both software and real-time workstations for unparalleled intelligence.
5. Comprehensive welding process library: supports custom processes and manual imports, perfectly adapting to a myriad of complex workpieces.
6. Stay in command with real-time production data statistics, accessible remotely via a mobile app for instant progress monitoring.
7. Direct connectivity with the MES system: Scan workpiece QR codes or enter model numbers to effortlessly retrieve and download files, eliminating the hassle of using USB drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing optimized for the shortest empty travel distances, ensuring efficiency.
2. Dual localization mode powered by BAYKAL composite vision sensors for unparalleled accuracy.
3. Benefit from built-in welding process and an automatic obstacle avoidance algorithm for swift, offline welding path generation.
4. Tailor torch attitude software to meet actual welding process needs, automatically calculating precise robot trajectories.
5. Combining feed-forward and feedback for exceptional seam tracking accuracy.
6. Automatically generate torch attitudes (angles) with software support for visualization, ensuring precise welding operations.
7. Modify welding torch attitudes in real-time via an intelligent platform, simplifying operations.
8. Batch generation of weld seams to save time on repetitive offline programming tasks.

 

> Long Service Life and Easy Maintenance <
1. Integrated pipelines within the robot body eliminate the risk of hanging wires.
2. Independent air duct design combats high dust environments, offering anti-interference and high-temperature resilience.
3. Fully enclosed floor tracks protect against welding spatter and dust wear; multi-point lubrication extends slider life.
4. Enhanced equipment longevity with collision detection and singularity avoidance features.
5. Intelligent collision avoidance ensures welding paths automatically divert to reduce gun collision risks.

> Exceptional Cost Savings and Enhanced Weld Quality <
1. Significantly lower costs by eliminating the need for manual welding, thus ensuring personnel stability and reducing turnover.
2. Dramatically minimize errors in size, plate surface unevenness, and other defects, effectively reducing the welding scrap rate to a remarkable degree.
3. Seamlessly address issues such as bar and plate shear angle errors and artificial riveting, which can lead to inconsistent weld start and end points, as well as unpredictable weld lengths.
4. Offers precise breakpoint positioning to continue processing and allows customization of the arc start distance. Supports the seamless interruption and continuation of welds over hole positions, ensuring reliable joints and significantly enhancing weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinct design with hollow structure arms and wrists, incorporating built-in welding cables for optimal performance. Its compact build enables efficient welding operations in confined spaces. Engineered to be lightweight, dust-proof, and drip-proof, the robot meets high safety standards and includes a protective body cover, ensuring reliability in demanding environments.

Boasting a large working area and swift operational speeds, this robot delivers high repeat positioning accuracy, making it perfect for welding tasks requiring top-tier weld quality. Its versatile nature allows it to perform exceptionally well under various challenging conditions, consistently producing superior results while maintaining efficiency and safety.

Company Profile

 

ZMDE Co., Ltd., established in 2013, is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national "specialization, speciality, and new small giant" enterprise, ZMDE Co., Ltd. excels in the core industries of steel structure assembly building intelligent industrial mother machines and the Internet of Things (IoT).
The company is divided into two main sectors: intelligent control systems and industrial IoT applications.
Our headquarters are located in the Lingang New Area, Pudong New District, Shanghai. This state-of-the-art facility spans 32,000 square meters and houses the Research Institute of Artificial Intelligence for Assembled Buildings. Here, we focus on managing the company and developing cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams in assembled buildings. Additionally, this base focuses on the innovation and manufacturing of intelligent industrial solutions.
Our Shandong base also specializes in the production of intelligent industrial mother machines for walls in assembled buildings.

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available