Zmde CNC Intelligent Fully Automatic Welding Robot Production Line Ground Rail Welding Machine Workstation with Robotic Arm TIG Welding

• Customization: Available
• Accuracy: �0.1 mm
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 600.00cm * 300.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE CNC Intelligent Fully Automatic Welding Robot Production Line Ground Rail Welding Machine Workstation with Robotic Arm MIG Welding

(There may be slight differences between the real thing and the picture)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industr y, assembly building, bridge engineering, shipyard, etc .

Advantages

  > Highly Adaptable and Intelligent <

 1. Suitable for multiple batches, small batch welding needs,can weld a variety of plates.
     2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, which reduces manual program-ming process and is more intelligent.
     3. Model import, automatic extraction and analysis of weld seams, docking Tekla, SolidWorks and other mainstream three-dimensional modeling software.
     4.  Adopting digital twin technology, it can realize the synchronous movement of the robot in the software and the robot in the real workstation, with a high degree of intelligence.
     5. There is a welding process library that supports customized process and manual import of process template library, which can adapt to the welding situation of many types of complex workpieces.
     6. With production data statistics function, support cell phone small program remote view, real-time grasp of processing progress, more intelligent.
     7. Connected to the MES system, you can scan the workpiece QR code or enter  the  workpiece  drawing  number  (stamp  number)  from  the  server workpiece model library to search for drawing files to download to the offline intelligent  platform, without the  need for  a  USB flash  drive to  guide the drawing.

 > High Welding Precision and High Welding Speed <

   1.  Automatic sequencing (with the shortest empty travel distance of the robot);
    2. Dual localization mode, BAYKAL composite vision sensor;
    3. Offline  programming function,  built-in welding  process, with automatic obstacle avoidance algorithm to quickly generate welding path;
    4. According to the requirements of the actual welding process to set the allowable range of the torch attitude software according to the scene  and attitude requirements automatically calculate the robot welding trajectory
    5. Welding seam tracking system: feed-forward and feedback are combined to achieve higher recognition accuracy;
    6. Automatic generation of welding torch attitude (torch angle), support for automatic calculation of welding attitude and position-finding attitude, and visualization in the software interface;
    7. Realize  real-time  modification  of the  welding  torch  attitude  (push-pull angle),   intelligent   operation   platform   for   individual   modification,  the operation is more convenient;
   8. Support batch generation of weld seams, eliminating the need to repeat each  copy  of  similar  weld  seams,  saving  time  for  offline  programming operations;

> Long Service Life and Easy Maintenance <

    1. The pipeline is built into the robot body, no risk of hanging wires;
     2. Adopt independent air duct design, adapt to high dust environment, anti-interference and high temperature resistance;
     3. Fully enclosed floor track to avoid welding spatter and dust wear on the slide; multi-point lubrication system to extend the service life of the slider;
     4. With collision detection and singularity avoidance to enhance the service life of the equipment;
     5. Interference or collision with the gun attitude does not generate a welding path, it will automatically jump out of the way to reduce the risk of collision with the gun;

> Cost Savings and Improved Weld Quality <

     1. Save the cost of manual welding, personnel stability is not easy to lose.
     2. Reduce  the  size   error,   plate  surface   unevenness   and   other   issues, significantly reduce the welding scrap rate.
     3. Effectively circumvent the bar and plate shear angle error, artificial riveting, resulting in inconsistent weld start point end point, weld length changes in the problem of uncontrollable.
     4. Support breakpoint positioning to continue processing, and customize the distance to start the arc back again. Support the interruption and connection of weld over weld hole position to ensure reliable weld joints and improve welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot boasts a unique appearance with hollow structure arms and wrists, featuring built-in welding cables. Its compact design allows it to perform welding operations in narrow spaces with ease. Lightweight, dust-proof, and drip-proof, this robot ensures high safety standards and is equipped with a protective body cover, making it reliable in harsh environments.

It offers a large working space and fast running speeds, with high repeat positioning accuracy, making it ideal for welding applications that demand exceptional weld quality. This versatile robot excels in various challenging conditions, providing consistent, high-quality results while maintaining efficiency and safety.

 

 

 

Company Profile

ZMDE Co.,Ltd. was founded in 2013, is an assembly building intelligent equipment research and development, manufacturing, sales and service as one of the high-tech enterprises, national specialization, speciality and new "small giants" enterprises, the core industry consists of steel structure assembly building intelligent industrial mother machine and industry IOT andintelligent control system two plates.
The headquarter base of the company is located in Lingang New Area, Pudong New District, Shanghai, which contains the Research Institute of Artificial Intelligence for Assembled Buildings with a floor area of 32,000 square meters, mainly undertaking the company's management and the research and development functions of high-end core technologies of Artifificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial Internet of Things (IoT).
The Shandong base is located in Weicheng District, Weifang City, which mainly researches, develops and produces intelligent industrial mother machine for steel beams of assembled buildings and intelligent industrialmother machine for walls of assembled buildings.
 

 

 

 

 

 

 

 

 

 

FAQ

 

 1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)