Zmde Innovative Steel Welding Arm with 6 Axis Control for Factories Industrial Use Heavy-Duty 6 Axis Welding Arm for Industrial Applications

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Name: Welding Robot Arm
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

 

(Please note: The actual product may vary slightly from the depicted image)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent < 1. Suitable for multiple batches, small batch welding needs, and can weld a variety of plates.
2. Teach-free programming: Welding posture, searching attitude, and null shift path are all calculated by the software, minimizing manual programming and enhancing intelligence.
3. Model import capabilities allow automatic extraction and analysis of weld seams, interfacing seamlessly with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing digital twin technology, achieve synchronous movement between the software and real workstation robots, ensuring a high level of intelligence.
5. Equipped with a welding process library supporting customizable processes and manual import of templates, adapting to various complex workpieces.
6. Includes production data statistics functionality, with support for remote viewing via mobile apps, enabling real-time processing progress tracking.
7. Integrated with MES system, allowing scanning of workpiece QR codes or inputting drawing numbers to download files directly to the offline intelligent platform, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <1. Automatic sequencing with minimal empty robot travel distance.
2. Dual localization mode using BAYKAL composite vision sensors.
3. Offline programming function with built-in welding processes and automatic obstacle avoidance algorithms for quick welding path generation.
4. Software can set allowable torch posture ranges based on actual welding requirements, automatically calculating the robot's welding trajectory.
5. Welding seam tracking system combines feed-forward and feedback for higher recognition accuracy.
6. Automatically generate welding torch attitudes, supporting automatic calculations of welding and position-finding attitudes, with software visualization.
7. Real-time modification of welding torch attitudes (push-pull angle) via an intelligent operation platform, enhancing convenience.
8. Supports batch generation of weld seams, reducing the need to repeat similar weld seams and saving time in offline programming.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline design within the robot body to avoid risks associated with hanging wires.
2. Independent air duct design suitable for high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track to prevent welding spatter and dust wear, with a multi-point lubrication system to extend slider life.
4. Features collision detection and singularity avoidance to enhance equipment longevity.
5. In instances where interference or collisions are detected with the welding gun's attitude, the system intelligently adjusts the path, seamlessly diverting away to minimize the risk of any collision, thereby safeguarding the integrity of the welding operations;

> Unmatched Cost Savings and Superior Weld Quality <
1. Substantially reduce the cost associated with manual welding, ensuring personnel consistency and minimizing workforce turnover.
2. Significantly decrease size errors, plate surface irregularities, and other common issues, leading to a dramatically lower welding scrap rate.
3. Efficiently avoid bar and plate shear angle errors along with artificial riveting issues, which often result in inconsistent weld start and end points, as well as uncontrollable changes in weld length.
4. Supports precise breakpoint positioning to resume processing, along with customizable arc re-ignition distances. This feature ensures reliable weld joints by seamlessly managing interruptions and connections over weld hole positions, thereby enhancing welding quality.
 

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot stands out with a streamlined, hollow-structure design for its arms and wrists, incorporating built-in welding cables. Its compact build enables effortless maneuvering in confined spaces. Additionally, being lightweight, dust-proof, and drip-proof, the robot guarantees high safety standards and reliability in harsh environments, thanks to its protective body cover.

Boasting a spacious working area and rapid running speeds, this robot ensures high repeat positioning accuracy, making it perfect for applications demanding superior weld quality. Its versatility and ability to consistently deliver high-quality results in challenging conditions make it a cornerstone for efficient and safe welding operations.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national leader among specialized and innovative 'small giants,' our core industry encompasses state-of-the-art steel structure assembly building intelligent industrial mother machines and cutting-edge Industry IoT solutions.
Additionally, we excel in the development of advanced intelligent control systems.
Our headquarters is strategically located in the Lingang New Area, Pudong New District, Shanghai. Spanning 32,000 square meters, it houses the esteemed Research Institute of Artificial Intelligence for Assembled Buildings. This hub is dedicated to company management and the R&D of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, focuses on the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings.
It also specializes in the intelligent industrial mother machines for walls of assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available