Zmde Cutting-Edge Robotic Arm Welding System for Steel H Beam Projects

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm 6 Axis Industrial Welding Systems, your premier solution for TIG welding. This state-of-the-art Robot Workstation has been meticulously engineered to bring precision, reliability, and efficiency to your welding operations, making it the ultimate choice for industrial applications.

(Please note: There may be slight differences between the actual product and the images shown, as we continually strive to enhance our designs.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Perfectly suited for various batch sizes, this system accommodates small batch welding needs and can adeptly weld a diverse range of plates.
2. Teach-free programming: Effortlessly calculates welding attitude, searching attitude, and null shift paths through advanced software, significantly reducing manual programming and enhancing intelligence.
3. Seamlessly imports models and automatically extracts and analyzes weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing cutting-edge digital twin technology, it synchronizes the movements of the robot in the software with those in the real workstation, ensuring peak intelligence.
5. Boasts a welding process library that supports customized processes and manual imports of process templates, making it adaptable to complex workpiece welding scenarios.
6. Features production data statistics and supports remote viewing via a cell phone app, providing real-time updates on processing progress for enhanced intelligence.
7. Integrated with the MES system, it allows QR code scanning or input of workpiece drawing numbers to search and download drawing files directly to the offline intelligent platform, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Executes automatic sequencing with the shortest possible empty travel distance for the robot.
2. Employs a dual localization mode using the BAYKAL composite vision sensor.
3. Features offline programming with built-in welding processes and an automatic obstacle avoidance algorithm to quickly generate optimal welding paths.
4. Automatically calculates the robot's welding trajectory by setting the allowable range of torch attitude based on actual welding process requirements.
5. Combines feed-forward and feedback in the welding seam tracking system for superior recognition accuracy.
6. Automatically generates welding torch attitude (torch angle), supports automatic calculation of welding attitude and visualization in the software interface.
7. Enables real-time modification of the welding torch attitude (push-pull angle) through an intelligent operation platform, making individual adjustments more convenient.
8. Supports batch generation of weld seams, eliminating the need to repetitively copy similar weld seams, thus saving time in offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. Integrates pipelines within the robot body, eliminating the risk of hanging wires.
2. Features an independent air duct design, making it highly adaptable to high dust environments with enhanced anti-interference and high temperature resistance.
3. Equipped with a fully enclosed floor track to prevent welding spatter and dust wear, with a multi-point lubrication system to extend the slider's lifespan.
4. Incorporates collision detection and singularity avoidance to prolong equipment service life.
5. Automatically avoids generating a welding path during interference or collision, thus minimizing the risk of gun collision.

> Maximize Efficiency and Superior Weld Quality <
1. Drastically cut down the costs associated with manual welding while ensuring consistent workforce stability.
2. Minimize size discrepancies, surface unevenness, and other issues, leading to a significant reduction in welding scrap rates.
3. Effectively eliminate bar and plate shear angle errors, and the inconsistencies in weld start and end points caused by manual riveting, ensuring uniform weld lengths.
4. Supports breakpoint positioning to resume processing seamlessly and allows for customized arc start distances. Ensures reliable weld joints by supporting the interruption and reconnection over weld hole positions, significantly enhancing weld quality.
 

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This state-of-the-art welding robot features a unique, hollow-structured design with built-in welding cables in its arms and wrists. Its compact form factor enables effortless welding in confined spaces. Lightweight, dust-proof, and drip-proof, it offers high safety standards with a protective body cover, ensuring reliability in even the harshest environments.

Offering an expansive working space and rapid speeds, this robot boasts high repeat positioning accuracy, making it perfect for welding tasks requiring superior weld quality. Its versatility and exceptional performance in challenging conditions deliver consistently high-quality results with unmatched efficiency and safety.

 

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of assembly building intelligent equipment. We specialize in R&D, manufacturing, sales, and service, all under one roof. Recognized as one of the nation's specialized 'small giants,' our core expertise lies in the development of intelligent industrial mother machines for steel structures and the integration of cutting-edge industry IoT solutions.
Our technological prowess is defined by two key pillars: the intelligent control system and the industry IoT solutions.
Our headquarters, situated in the Lingang New Area, Pudong New District, Shanghai, spans a remarkable 32,000 square meters. This strategic base houses our Research Institute of Artificial Intelligence for Assembled Buildings, driving both management and pioneering R&D for advanced AI technologies in Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in the Weicheng District of Weifang City, is dedicated to the innovation and production of intelligent industrial mother machines specifically for steel beams used in assembled buildings.
Additionally, the Shandong base excels in developing intelligent industrial mother machines for the walls of assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available