Zmde Precision 6 Axis Welding Robot for Industrial Steel Applications

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Robotic Arm 6 Axis Industrial Welding Systems: Introducing our Precision 6 Axis Welding Robot, meticulously designed for MIG welding applications in industrial steel environments. This state-of-the-art robotic workstation ensures unparalleled precision, efficiency, and reliability for all your welding needs.

(Please note: Actual product appearance may slightly differ from the pictures shown. We guarantee the utmost quality and performance.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, which reduces manual programming and enhances intelligence.
3. Model import, automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other mainstream three-dimensional modeling software.
4. Adopting digital twin technology to synchronize the movement of the robot in both software and real workstation, achieving a high level of intelligence.
5. Welding process library supports customized processes and manual import of templates, adapting to various complex workpieces.
6. Production data statistics function with remote viewing via mobile app, allowing real-time tracking of processing progress, making it more intelligent.
7. Integration with MES system, enabling scanning of workpiece QR codes or entering drawing numbers to download files to the offline intelligent platform, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the shortest empty travel distance of the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming function, built-in welding process, featuring an automatic obstacle avoidance algorithm for quick welding path generation.
4. Software calculates the robot welding trajectory based on actual welding process requirements, setting allowable ranges for torch attitude.
5. Welding seam tracking system: Combining feed-forward and feedback for higher recognition accuracy.
6. Automatically generate welding torch attitude, supporting automatic calculation and visualization of welding attitudes in the software interface.
7. Real-time modification of welding torch attitude (push-pull angle) via intelligent operation platform, making adjustments more convenient.
8. Supports batch generation of weld seams, eliminating repetitive programming for similar weld seams, saving offline programming time.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline within the robot body, eliminating the risk of hanging wires.
2. Independent air duct design, suitable for high-dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track to protect against welding spatter and dust wear, equipped with a multi-point lubrication system to extend slider life.
4. Equipped with collision detection and singularity avoidance, enhancing equipment longevity.
5. Our innovative system ensures that any interference or collision with the welding gun's attitude does not hinder the creation of a precise welding path. Instead, the system intelligently redirects to minimize collision risks, guaranteeing smoother, safer welding operations;

> Unparalleled Cost Savings and Superior Weld Quality <
1. Significantly cut down the costs associated with manual welding, while enhancing personnel stability and retention. Our robot solution provides an economical alternative that ensures unwavering quality and consistency.
2. Minimize size discrepancies, uneven plate surfaces, and other prevalent issues, leading to a remarkable reduction in the welding scrap rate. Our robot's precision ensures that every weld meets stringent quality standards.
3. Skillfully navigate bar and plate shear angle errors, eliminating the inconsistencies of artificial riveting. Our system ensures consistent weld start and end points, maintaining uniform weld lengths and resolving the problem of uncontrollable deviations.
4. Empowered with breakpoint positioning, our robot can seamlessly continue processing from specific points, even after interruptions. Customize the arc start distance to maintain reliable weld joints. It expertly handles weld over weld hole positioning, ensuring top-tier welding quality throughout.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

With its distinctive design featuring hollow structure arms and wrists, the welding robot integrates built-in welding cables for a streamlined appearance. This compact and lightweight marvel is capable of executing precise welding operations even in confined spaces. Its dust-proof and drip-proof attributes, along with a protective body cover, make it a reliable choice for harsh environments, guaranteeing elevated safety standards.

Offering an expansive working space and swift operational speeds, our welding robot delivers high repeat positioning accuracy. It's the perfect solution for applications demanding exceptional weld quality. This versatile robot thrives in various challenging conditions, ensuring consistent, high-quality results while maintaining peak efficiency and safety.
 

Company Profile

 

Established in 2013, ZMDE Co., Ltd. stands at the forefront of innovation as a high-tech enterprise specializing in the research, development, manufacturing, sales, and service of assembly building intelligent equipment. Recognized as a national 'specialization, speciality, and new small giant' enterprise, our core expertise lies in the integration of steel structure assembly building intelligent industrial mother machines and advanced Industry IoT solutions.
Our operations are anchored by two main pillars: the intelligent control system and industrial Internet of Things (IoT).
Our headquarters is strategically located in the Lingang New Area, Pudong New District, Shanghai. Spanning 32,000 square meters, it houses our prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This facility is dedicated to overseeing the company's management while spearheading research and development of cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial IoT.
Our Shandong base, situated in Weicheng District, Weifang City, is a hub of innovation focused on the research, development, and production of intelligent industrial mother machines designed specifically for steel beams used in assembled buildings.
Additionally, our Shandong base excels in the development and production of intelligent industrial mother machines for walls of assembled buildings, ensuring comprehensive solutions for the construction industry.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available