Zmde H Beam T Beam Industrial Robot Arm High Quality Automatic Welding Robot 6 Axis Robot

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE H Beam T Beam Industrial Robot Arm High Quality Automatic Welding Robot 6 Axis Robot 
 

(Please note that there may be slight differences between the actual product and the images shown, ensuring each piece is uniquely crafted.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> The highly advanced ISO/CE Certified H Beam T Beam Welding Robot Arm is designed for impeccable weld identification and precise welding of H/T beam accessory plates.

Applicable Industry
>>Perfectly suited for robust industries such as the steel structure sector, assembly building, bridge engineering, shipyards, and more - ensuring versatility and adaptability.

Advantages

> Highly Adaptable and Intelligent <

1. Engineered to fulfill the demands of diverse batches and small batch welding requirements, this system seamlessly welds a wide array of plates with precision.
2. Revolutionizing teach-free programming, this intelligent system autonomously calculates welding and searching attitudes, as well as null shift paths, minimizing manual intervention and optimizing efficiency.
3. Facilitating model imports, it effortlessly extracts and analyzes weld seams, seamlessly integrating with mainstream 3D modeling software like Tekla and SolidWorks.
4. Utilizing cutting-edge digital twin technology, experience the harmonious synchronization between the virtual and physical workstations, enhancing operational intelligence.
5. Enriched by a comprehensive welding process library, it caters to customized processes and manual imports, adeptly handling complex workpiece welding scenarios.
6. Empowered with production data statistics functionality, this system supports smartphone app remote viewing, enabling real-time monitoring of processing progress - a leap towards smarter production.
7. Seamlessly integrated with the MES system, effortlessly scan workpiece QR codes or input drawing numbers from the server's workpiece model library, downloading files directly to the offline intelligent platform, eliminating the need for USB transfers.

> High Welding Precision and High Welding Speed <

1. Implementing automatic sequencing with the shortest possible travel distance, enhancing speed and efficiency.
2. Featuring a dual localization mode with BAYKAL composite vision sensors, ensuring unparalleled precision.
3. Boasting an offline programming function with a built-in welding process, it leverages an automatic obstacle avoidance algorithm to swiftly generate optimal welding paths.
4. Tailored to actual welding process requirements, the system dynamically sets and calculates the allowable range of torch attitudes, ensuring precise trajectory based on scene demands.
5. Equipped with a sophisticated welding seam tracking system, integrating feed-forward and feedback mechanisms for superior recognition accuracy.
6. Ensuring automatic generation of welding torch attitudes, including torch angle, with support for precise calculations and visualization on the software interface.
7. Facilitating real-time modification of torch attitudes, the intelligent operation platform enhances convenience and customizability for individual adjustments.
8. Efficiently supports batch generation of weld seams, streamlining processes by eliminating repetitive programming for similar welds, significantly saving time.

> Long Service Life and Easy Maintenance <

1. Designed with internal pipeline architecture, eliminating the risk of exposed hanging wires - promoting operational safety and longevity.
2. Incorporating an independent air duct design, expertly adapted for high dust environments, offering superior anti-interference and high-temperature resistance.
3. Featuring a fully enclosed floor track to shield against welding spatter and dust, complemented by a multi-point lubrication system to enhance the longevity of the slider.
4. Integrated collision detection and singularity avoidance mechanisms significantly bolster equipment lifespan.
5. In the event of interference, the system intelligently avoids generating a welding path, autonomously redirecting to mitigate collision risks with the gun.

> Unlock Exceptional Cost Efficiency and Elevate Weld Quality to New Heights <

1. Achieve significant cost savings by minimizing the reliance on manual welding. Ensure personnel stability, reducing the likelihood of attrition and maintaining workforce consistency.
2. Drastically reduce size discrepancies, surface unevenness, and similar issues, thereby significantly decreasing the welding scrap rate and enhancing overall production quality.
3. Skillfully avoid the pitfalls of bar and plate shear angle errors and manual riveting, which can lead to inconsistent weld start and end points, as well as unpredictable changes in weld lengths, ensuring controlled, precise outcomes.
4. Benefit from advanced breakpoint positioning to seamlessly resume processing, and customize arc restart distances. The system supports interruptions and connections over weld holes, ensuring robust weld joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This state-of-the-art welding robot flaunts an innovative design with hollow-structured arms and wrists, integrated with built-in welding cables. Its sleek, compact form enables exceptional maneuverability for welding in confined spaces. The robot's lightweight construction, along with dust and drip-proof features, upholds stringent safety standards. With a protective body cover, it promises dependability even in the most challenging environments.

Delivering expansive working areas and rapid operation speeds coupled with high repeat positioning accuracy, this robot is engineered for welding tasks requiring top-tier quality. This adaptable marvel thrives under demanding conditions, consistently delivering outstanding, uniform results while ensuring operational efficiency and safety.

 

Company Profile

Established in 2013, ZMDE Co., Ltd. is a trailblazer in the field of intelligent assembly building equipment. As a noteworthy high-tech enterprise, recognized as a national specialist and one of the 'small giants' of innovation, we excel in research, development, manufacturing, sales, and service. Our expertise lies in our flagship steel structure assembly building intelligent industrial mother machines and a sophisticated Industry IoT.Our operations are anchored by two pivotal domains: the intelligent control system and industry IoT.
Nestled in the vibrant Lingang New Area of Pudong New District, Shanghai, our headquarters is a hub of innovation. It spans an impressive 32,000 square meters and houses the Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility is the nerve center for our management and the development of cutting-edge core technologies in Artificial Intelligence, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is a powerhouse of research, development, and production. It focuses on creating advanced intelligent industrial mother machines tailored for the steel beams of assembled buildings.Additionally, it specializes in designing intelligent industrial mother machines for the walls of assembled buildings.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)