WHAT CAN WE PROVIDE FOR YOUR FACTORY?
• Comprehensive One-stop Production Layout Programme: ZMDE Co., Ltd offers a holistic and integrated approach to streamline your production processes with the Zmde High-Tech H Beam Welding System.
• Maximising Cost Savings (Labour, Machine Configuration, Power): Achieve unparalleled efficiency and significant cost reductions in labor, machine setup, and energy consumption with our advanced welding system.
• Optimal Site Utilisation with Perfectly Rational Site Layout: Make the most out of your factory's space with our smart layout designs that ensure optimal site utilization.
• Enhancing Factory Production Capacity to the Maximum: Boost your factory's output to its highest potential with cutting-edge technology and seamless integration.
Selecting the Ideal Machine Configuration to Empower Your Factory: Tailored machine configurations to suit your specific needs, empowering your factory with unparalleled precision and performance.
ZMDE's Innovative Steel Plate Processing Production Line: Next-Gen H Beam Welding System
Note: Depending on the model, the actual product may vary slightly from the depicted image.
Introducing the remarkable semi-automatic production line of H-beams, the "RockMaster"! This state-of-the-art system masterfully automates the four pivotal processes of forming, welding, turning, and straightening the web and wing plates of steel beams. It remarkably minimizes the need for frequent lifting with multiple travelling
vehicles and expertly tackles the challenges of welding reaction force deformation in steel beams. Elevate production safety and amplify processing efficiency like never before.
| Core Parameter. |
| Model. |
ZMD-FZX-1200 |
| Web plate height |
200mm-1200mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~25mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
| Model. |
ZMD-FZX-1500 |
| Web plate height |
200mm-1500mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~40mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
♦Main Function
Semi-automatic production of H/T-beam forming, spot-fixing, welding, straightening, and turning.
♦Applicable Industry
Steel structure industry, assembled buildings, bridge engineering, shipyards, etc.
♦Product Advantages Of RockMaster Semi-automatic H Beam Production Line
> Positioning Accuracy, Intelligent Flip <
1. ZMDE's proprietary intelligent turning system ensures flawless alignment and precise positioning, eliminating the need for repeated adjustments. Achieve effortless intelligent turning of components with unparalleled precision.
2. Featuring high-efficiency intelligent structural design, the system accelerates T-beam turning, significantly reducing operational time and costs.
3. Equipped with ZMDE's state-of-the-art intelligent control system, it offers a one-key start feature that is both safe and user-friendly.
4. Highly mobile and flexible, the system requires minimal installation space and footprint, conserving valuable plant area.
5. Includes a power failure self-locking feature that automatically locks and suspends operations during a power outage, ensuring the steel plate remains secure. The system automatically resets post-restart, guaranteeing continued production safety.
there will be no steel plate fall, etc., automatically reset after restarting, production safety is guaranteed.
> Equipment Stability and Durability <
1. Core components crafted from precision-cast parts ensure the equipment's extended lifespan.
2. Accessories are sourced from leading domestic and international brands, ensuring stable and reliable performance.
3. With over 15 years of R&D experience and more than 10,000 units in the market, ZMDE's technology is mature, ensuring a low failure rate.
> Multi-System Linkage to Form Semi-Automatic H-Beam Lines <
1. The automatic turning system integrates seamlessly with semi-automatic H-beam production lines, facilitating automatic towing, pointing, welding, workpiece conveying, intelligent sensing, and electronic control systems. This ensures standardized operations and a high qualification rate of output workpieces.
2. Unlike traditional equipment where the workpiece moves automatically, this system allows for continuous welding production, reducing labor and operational procedures while significantly enhancing efficiency.
3. Intelligently adjusts welding current, voltage, and other parameters based on plate thickness, accommodating various complex welding situations.
4. Capable of bevel-free welding below 18mm thickness, the system supports rapid welding speeds and one-time correction via hot-straightening. Patented for its hot-welding and hot-straightening processes, it provides a mature and widely applicable solution in the market.
5. ZMDE RockMaster's semi-automatic H-beam production line, a patented product in Shandong Province, fills a significant technological gap in China and meets international leading standards.
> Purchase Once for Life, Quality is Guaranteed <
1. Features a reserved system upgrade port to minimize future equipment update costs.
2. With a single purchase, the manufacturer ensures full life cycle equipment training, eliminating disruptions caused by personnel changes.
3. A national maintenance team of 100 provides rapid response and warranty services, ensuring continuous and stable production.
Hot welding and straightening of T-beams T-beam turning and assembling
H-beam Drag-to-Point Fixing H-beam hot welding and hot straightening
Founded in 2013, ZMDE Co., Ltd. has become a pioneering force in the high-tech intelligent equipment sector for assembly buildings. Recognized as a national 'small giant' in specialized industries, ZMDE excels in research, development, manufacturing, sales, and comprehensive service delivery. Our core endeavors include the development of state-of-the-art steel structure assembly building intelligent industrial mother machines and cutting-edge industry IoT solutions.
Our unparalleled expertise is showcased through our advanced intelligent control systems and groundbreaking technological innovations.
Situated in the Lingang New Area, Pudong New District of Shanghai, our headquarters boasts the expansive 32,000 square meter Research Institute of Artificial Intelligence for Assembled Buildings. This distinguished facility not only oversees company operations but also spearheads the R&D of advanced core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Located in Weicheng District, Weifang City, our Shandong base is dedicated to the research, development, and production of cutting-edge intelligent industrial mother machines, meticulously designed for steel beams and walls used in assembled buildings.
We are committed to a tradition of relentless innovation and unparalleled excellence, driving progress and setting new standards in our industry.
1.Q: What is the minimum order quantity?
A: 1PCS.
2.Q: What are the payment terms?
A: L/C; T/T.
3.Q: How long is the delivery time?
A: 30 Days.
4.Q:How long is the warranty period?
A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)
5.Q: ODM/OEM Service
A: Available
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