Zmde Heavy-Duty Ground Rail Welding Robot Arm for Steel Fabrication

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Heavy-Duty Ground Rail Welding Robot Arm For Steel Fabrication

(Please note: There might be slight variations between the actual product and the images shown.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Effortlessly identifies and executes superior welding of H/T beam accessory plates.

Applicable Industry
>>Widely acclaimed in the steel structure industry, assembly building, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for diverse welding demands, accommodating both small and multiple batch needs across various plate types.
2. Experience seamless, teach-free programming where welding and searching attitudes, alongside null shift paths, are expertly calculated by intelligent software, significantly cutting down manual programming efforts.
3. Enjoy the convenience of model import with automatic weld seam extraction and analysis, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Harness the power of digital twin technology for a synchronized experience between software and physical robot movements, exemplifying supreme intelligence.
5. Dive into a comprehensive welding process library that supports bespoke processes and manual template imports, adept at handling diverse and complex workpiece scenarios.
6. Stay informed with production data statistics and real-time process updates via mobile app access, enhancing intelligence and operational oversight.
7. Directly connect to the MES system for seamless workpiece identification through QR codes or drawing numbers, ensuring effortless download of drawing files to the offline intelligent platform without the hassle of USB drives.

> High Welding Precision and High Welding Speed <

1. Enjoy automatic sequencing for optimal operation, ensuring the shortest empty travel distance of the robot.
2. Benefit from dual localization modes with the advanced BAYKAL composite vision sensor.
3. Utilize offline programming with an integrated welding process and an automatic obstacle avoidance algorithm that swiftly generates welding paths.
4. Tailor torch attitude settings to actual welding processes, enabling the software to automatically compute precise robot welding trajectories.
5. Leverage a sophisticated welding seam tracking system that fuses feed-forward and feedback for exceptional recognition accuracy.
6. Automatically generate welding torch attitudes, with support for both automatic calculations and visualizations directly within the software interface.
7. Make real-time modifications to welding torch attitudes via an intuitive intelligent operation platform, with enhanced convenience for personalized adjustments.
8. Streamline operations by supporting batch weld seam generation, eliminating repetitive actions and saving valuable offline programming time.

> Long Service Life and Easy Maintenance <

1. Ingeniously designed with internal pipelines within the robot body, eliminating the risk of hanging wires.
2. Features a unique independent air duct design, perfect for high-dust environments, offering robust anti-interference and high-temperature resistance.
3. Fully enclosed floor tracks protect against welding splatter and dust, with a multi-point lubrication system that significantly prolongs slider lifespan.
4. Equipped with collision detection and singularity avoidance, this technology is engineered to extend equipment longevity.
5. The system automatically navigates away from interference or collisions, preventing unwanted welding paths and minimizing risks associated with gun collision.

> Achieve Exceptional Cost Savings and Enhanced Weld Quality <

1. Cut down on the expenses associated with manual welding, ensuring personnel stability and minimizing turnover challenges.
2. Significantly minimize size discrepancies, surface unevenness, and other imperfections to drastically lower the welding scrap rate.
3. Skillfully navigate bar and plate shear angle errors and manual riveting issues, which can lead to inconsistent start and end points and unpredictable weld lengths.
4. Enables breakpoint positioning for seamless processing, allowing customization of arc start distances. It adeptly handles weld interruptions and connections over weld holes, ensuring robust weld joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow structure arms and wrists, integrating built-in welding cables. Its sleek and compact form factor ensures adept performance in tight spaces. Engineered to be lightweight, dust-proof, and drip-proof, this robot stands as a paragon of safety, fortified with a protective body cover, making it dependable in rigorous environments.

Boasting expansive operational space and rapid speeds, this robot is engineered with high repeat positioning accuracy, making it an optimal choice for welding tasks demanding superior weld integrity. It shines in challenging environments, consistently delivering premium quality results while ensuring efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of intelligent assembly building equipment. Pioneering in research, development, manufacturing, sales, and service, we are recognized as a national 'small giants' enterprise, celebrated for our specialization and expertise. At the heart of our operations lies a steadfast commitment to crafting cutting-edge industrial mother machines for steel structures and spearheading the advancement of the Industry IoT.Our expertise is embodied in two primary domains: the sophisticated intelligent control systems and the avant-garde equipment centerpiece solutions.
Strategically headquartered in the Lingang New Area of Pudong New District, Shanghai, our expansive base sprawls across 32,000 square meters. It is home to our distinguished Research Institute of Artificial Intelligence for Assembled Buildings. Here, we lead the charge in management excellence and pioneering R&D efforts, focusing on high-end core technologies in AI, Intelligent Buildings, and the Industrial Internet of Things (IoT), setting new benchmarks in assembled building innovation.
Our Shandong base, nestled in Weicheng District, Weifang City, is a powerhouse of innovation and production. It specializes in the research, development, and manufacture of intelligent industrial mother machines tailored for the steel beams and walls of assembled buildings. This location is dedicated to pushing the boundaries of technology for the next generation of construction.Our Shandong base continues to excel in crafting state-of-the-art industrial mother machines specifically designed for the walls of assembled buildings, marking a pivotal role in revolutionizing construction technology.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)