WHAT CAN WE PROVIDE FOR YOUR FACTORY?
• Comprehensive One-Stop Production Layout Programme: A holistic approach to streamline your entire production process for unparalleled efficiency.
• Maximising Cost Savings: Strategically designed to reduce expenditures on labour, machine configuration, and power consumption.
• Optimal Site Utilisation: Expertly crafted site layout that ensures every square foot of your facility is used to its fullest potential.
• Enhanced Production Capacity: Boost your factory's output to new heights with our advanced solutions.
Ideal Machine Configuration: Select the perfect machinery setup to empower your factory for maximum productivity.
ZMDE Efficient H Beam Welding System with Next-Gen Steel Plate Machinery
Note: Depending on the model, the actual product may vary slightly from the depicted image. Please consult our sales team for precise specifications and details.
Introducing the semi-automatic production line of H-beam, the "RockMaster"! This state-of-the-art system seamlessly automates four critical processes: forming, welding, turning, and straightening the web and wing plates of steel beams. It drastically reduces the need for frequent lifting with multiple traveling mechanisms, ensuring a streamlined workflow.
vehicles and effectively addresses the challenges of welding reaction force deformation in steel beams. Elevate production safety and boost processing efficiency to unprecedented levels with ZMDE's advanced technology.
| Core Parameter. |
| Model. |
ZMD-FZX-1200 |
| Web plate height |
200mm-1200mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~25mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
| Model. |
ZMD-FZX-1500 |
| Web plate height |
200mm-1500mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~40mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
♦Main Function
Effortlessly achieve semi-automatic production of H/T-beams through forming, spot-fixing, welding, straightening, and turning.
♦Applicable Industry
Ideally suited for the steel structure industry, assembled buildings, bridge engineering, shipyards, and more.
♦Product Advantages Of RockMaster Semi-automatic H Beam Production Line
> Positioning Accuracy, Intelligent Flip <
1. ZMDE's proprietary intelligent turning system ensures accurate alignment and smart positioning, eliminating the need for repeated adjustments, thus facilitating effortless intelligent turning of components.
2. The high-efficiency intelligent structural design accelerates T-beam turning, significantly reducing operational time and costs.
3. Equipped with ZMDE's advanced intelligent control system, the one-key start functionality is both safe and user-friendly.
4. The system's mobility and flexibility require minimal installation space, conserving valuable plant area.
5. Features a power failure self-locking function that safeguards against steel plate falls during outages and automatically resets upon restarting, ensuring consistent production safety.
there will be no steel plate fall, etc., automatically reset after restarting, production safety is guaranteed.
> Equipment Stability and Durability <
1. Core components crafted from high-quality casting parts ensure exceptional durability and a prolonged service life.
2. Accessories are sourced from renowned domestic and international brands through robust supply partnerships, ensuring stable and reliable performance.
3. With over 15 years of R&D experience and more than 10,000 installations worldwide, ZMDE's mature technology ensures a low equipment failure rate.
> Multi-System Linkage to Form Semi-Automatic H-Beam Lines <
1. The automatic turning system seamlessly integrates with H-beam semi-automatic production lines, including automatic towing, pointing, welding, workpiece conveying, intelligent sensing, operational, and electronic control systems. This standardizes production and achieves a high qualification rate for output workpieces.
2. Unlike traditional fixed equipment setups, this system enables continuous, uninterrupted welding production, reducing labor and enhancing operational efficiency.
3. It intelligently adjusts welding parameters such as current and voltage based on plate thickness, making it suitable for a variety of complex welding scenarios.
4. Capable of bevel-free welding below 18mm of the web, the system supports rapid welding speeds and one-time correction through hot-straightening. It holds patents for hot-welding and hot-straightening processes and bevel-free submerged-arc welding technology, offering a mature and versatile market solution.
5. The ZMDE RockMaster's semi-automatic H-beam production line is a patented innovation in Shandong Province, filling a technological gap in China and reaching international leading standards.
> Purchase Once for Life, Quality is Guaranteed <
1. A reserved system upgrade port minimizes future equipment update costs.
2. With a single investment, the manufacturer provides comprehensive training throughout the equipment's life cycle, preventing production interruptions due to staff changes.
3. A national maintenance team of 100 experts ensures rapid response and warranty services, guaranteeing stable production.
Hot welding and straightening of T-beams T-beam turning and assembling
H-beam Drag-to-Point Fixing Experience unparalleled precision with our H-beam Drag-to-Point Fixing technology, meticulously designed to ensure exact alignment and seamless integration of H-beams for superior construction outcomes. H-beam hot welding and hot straightening Benefit from advanced efficiency and reliability in steel fabrication with our state-of-the-art H-beam hot welding and hot straightening processes. These innovative methods guarantee robust welds and flawlessly straightened beams, optimizing structural integrity and performance.
Founded in 2013, ZMDE Co., Ltd. is a luminary of innovation in the domain of high-tech intelligent equipment for assembly buildings. Recognized as a celebrated 'small giant' in national specialization, we excel in every facet, from pioneering research and development to manufacturing, sales, and comprehensive service delivery. Our core mission revolves around the development of state-of-the-art steel structure assembly building intelligent industrial mother machines and advanced industry IoT solutions.
We pride ourselves on unparalleled expertise in intelligent control systems and groundbreaking technological advancements.
Located in the Lingang New Area, Pudong New District of Shanghai, our headquarters boast the expansive 32,000 square meter Research Institute of Artificial Intelligence for Assembled Buildings. This premier facility orchestrates company operations and spearheads the R&D of sophisticated core technologies in Artificial Intelligence for Assembled Buildings, cutting-edge Intelligent Buildings, and the revolutionary Industrial Internet of Things (IoT).
In Weicheng District, Weifang City, our Shandong base is devoted to the research, development, and production of cutting-edge intelligent industrial mother machines, meticulously designed for steel beams and walls used in assembled buildings.
We uphold a tradition of relentless innovation and unparalleled excellence in all our endeavors.
1.Q: What is the minimum order quantity?
A: 1PCS.
2.Q: What are the payment terms?
A: L/C; T/T.
3.Q: How long is the delivery time?
A: 30 Days.
4.Q:How long is the warranty period?
A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)
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