Zmde Versatile Metal Welding Arm for Industrial Applications and Support

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Robotic Arm 6 Axis Industrial Welding Systems: Elevate your industrial capabilities with ZMDE's state-of-the-art TIG Welding Robot Workstation. Designed for precision and efficiency, this versatile metal welding arm ensures top-notch performance for all your industrial applications and support needs. Experience unparalleled quality and unmatched reliability.

(Please note: There may be slight differences between the actual product and the picture displayed)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for multiple batches and small batch welding needs, capable of welding various plates seamlessly.
2. Teach-free programming: The software calculates welding attitude, searching attitude, and null shift path, minimizing manual programming and enhancing intelligence.
3. Seamlessly import models, automatically extract and analyze weld seams, and integrate with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing digital twin technology, achieve synchronous movement between the software robot and the real workstation robot, ensuring a high level of intelligence.
5. The welding process library supports customized processes and manual import of templates, adapting to various complex workpiece welding scenarios.
6. Featuring production data statistics, it supports remote viewing via a mobile app, allowing real-time monitoring of processing progress with enhanced intelligence.
7. Connected to the MES system, scan the workpiece QR code or input the drawing number to download files directly to the offline intelligent platform, eliminating the need for a USB flash drive.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the shortest travel distance for efficient robot operation.
2. Dual localization mode with BAYKAL composite vision sensor for precise positioning.
3. Offline programming with built-in welding processes and an automatic obstacle avoidance algorithm to quickly generate efficient welding paths.
4. Set the allowable range for torch attitude based on real welding process requirements, automatically calculating the robot's welding trajectory.
5. Welding seam tracking system combines feed-forward and feedback mechanisms for higher recognition accuracy.
6. Automatically generate torch attitude, supporting calculations for welding attitude and position-finding attitude, all visualized in the software interface.
7. Real-time modification of torch attitude for intelligent, individualized operations, making the process more convenient.
8. Support batch generation of weld seams, eliminating repetitive operations and saving time in offline programming.

 

> Long Service Life and Easy Maintenance <
1. Internal pipeline design within the robot body, preventing the risk of hanging wires.
2. Independent air duct design adapts to high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, with a multi-point lubrication system extending the slider's service life.
4. Collision detection and singularity avoidance features enhance the longevity of the equipment.
5. Attitude interference or collision will not generate a welding path, automatically rerouting to reduce the risk of gun collision.

> Unmatched Cost Savings and Superior Weld Quality <
1. Drastically reduce costs associated with manual welding, ensuring workforce stability and minimizing turnover.
2. Minimize size discrepancies, surface unevenness, and other common issues, significantly reducing the welding scrap rate and enhancing overall efficiency.
3. Effectively address bar and plate shear angle deviations, and prevent inconsistencies caused by manual riveting, ensuring precise and consistent weld start and end points.
4. Feature advanced breakpoint positioning for seamless processing resumption and customizable arc start distance. Ensure reliable weld joints even over weld holes to maintain superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinct hollow structure in its arms and wrists, integrated with internal welding cables. Its compact design allows it to operate efficiently in confined spaces. The robot is lightweight, dust-proof, and drip-proof, ensuring high safety standards. Equipped with a protective body cover, it is highly reliable even in harsh working conditions.

Boasting a large working area, rapid speeds, and high repeat positioning accuracy, this robot is ideal for demanding welding applications. It excels in challenging environments, delivering consistent, high-quality welds while maintaining peak efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands at the forefront of innovation, blending research, development, manufacturing, sales, and service into a unified high-tech enterprise. Recognized as a national 'small giant' in specialization, specialty, and new technology, our core prowess lies in the intelligent assembly of building machinery and the Industrial Internet of Things (IoT).
Our cutting-edge expertise spans two principal domains: advanced steel structure assembly machinery and sophisticated intelligent control systems.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, our base includes a sprawling 32,000 square-meter Research Institute of Artificial Intelligence for Assembled Buildings. This hub focuses on management, along with pioneering research and development of high-end core technologies in Artificial Intelligence for Assembled Buildings, Smart Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, excels in the research, development, and production of intelligent industrial machinery specifically designed for the steel beams of assembled buildings.
Additionally, this facility specializes in the creation of intelligent machinery for the walls of assembled buildings, further cementing our position as industry leaders.

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available