Zmde Advanced Technology Automated 6 Axis MIG Welding Station with Robotic Arm

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 2500.00cm * 3000.00cm * 600.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Zmde Advanced Technology Automated 6 Axis MIG Welding Station with Robotic Arm 

(Please note: The actual product may vary slightly from the images shown, underscoring our commitment to continuous improvement and innovation.)
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Seamlessly tackle weld identification and welding of H/T beam accessory plates with precision.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Unmatched Adaptability and Intelligence <

1. Perfectly designed to cater to diverse welding needs, whether in numerous batches or smaller ones, efficiently welding an array of plate types.
2. Experience the convenience of teach-free programming, where welding attitudes and paths are calculated by sophisticated software, ushering in an era of intelligent programming with minimal manual intervention.
3. Benefit from seamless model import and automatic weld seam extraction and analysis, easily integrating with Tekla, SolidWorks, and other leading 3D modeling software.
4. By leveraging digital twin technology, the robot achieves synchronized movements in both the software realm and the real workstation, embodying a pinnacle of intelligence.
5. A robust welding process library supports customizable processes and manual import of process templates, adapting to various complex workpiece welding scenarios with ease.
6. Empower your operations with real-time production data statistics, remotely accessible via a smartphone app to monitor processing progress intelligently.
7. Seamlessly integrate with the MES system by scanning workpiece QR codes or entering drawing numbers from the server's model library, downloading files directly to the offline intelligent platform without a USB drive.

> Superior Welding Precision and Impressive Speed <

1. Optimize efficiency with automatic sequencing, ensuring the robot takes the shortest possible empty travel distance.
2. Benefit from dual localization using the advanced BAYKAL composite vision sensor.
3. Utilize offline programming with built-in welding processes and an automatic obstacle avoidance algorithm to swiftly generate optimal welding paths.
4. Tailor torch attitude software to actual welding process demands, with automatic calculation of robot welding trajectories based on scenario requirements.
5. The welding seam tracking system combines feed-forward and feedback mechanisms, achieving unparalleled recognition accuracy.
6. Automatically generate welding torch attitudes, fully supporting the calculation and visualization of welding attitudes and position-finding in the software interface.
7. Enable real-time modifications of welding torch attitudes, making operations more intuitive with an intelligent platform designed for individual adjustments.
8. Streamline operations by supporting batch generation of weld seams, eliminating repetitive tasks and enhancing offline programming efficiency.

> Durability and Effortless Maintenance <

1. Enjoy peace of mind with internal pipeline design, ensuring no risks of hanging wires.
2. Features an independent air duct design, making it resilient to high dust environments, interference-free, and resistant to high temperatures.
3. Fully enclosed floor tracks protect against welding spatter and dust wear, while a multi-point lubrication system extends the slider's lifespan.
4. Enhanced equipment longevity through collision detection and singularity avoidance mechanisms.
5. Should interference occur, the system automatically navigates away, reducing collision risks and protecting the gun.

Maximize Your Savings and Elevate Weld Quality to New Heights

1. Slash costs associated with manual welding endeavors and ensure personnel stability, minimizing the risk of workforce attrition.
2. Dramatically minimize dimensional discrepancies, surface irregularities, and more, significantly slashing the welding scrap rate for enhanced efficiency.
3. Skillfully navigate bar and plate shear angle inaccuracies and avoid the pitfalls of manual riveting, which can lead to inconsistent weld start and end points, and uncontrollable weld length variations.
4. Seamlessly support breakpoint positioning to effortlessly resume processing, while offering customizable arc restart distances. Effortlessly manage interruptions and weld connections over weld hole positions, ensuring dependable weld joints and superior weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This cutting-edge welding robot showcases a distinctive design with hollow structure arms and wrists, incorporating built-in welding cables for streamlined functionality. Its ingenious compact form factor enables flawless welding operations within the tightest spaces. Feather-light, dust, and drip-resistant, it upholds stringent safety standards and is fortified with a protective body cover for unparalleled reliability, even in the harshest environments.

Featuring a vast operational scope and rapid movement capabilities, paired with exceptional repeat positional accuracy, this robot is the quintessential solution for welding tasks that demand the utmost in weld quality. This adaptable powerhouse thrives in diverse, demanding conditions, delivering unwaveringly consistent, top-tier results while upholding efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. has swiftly emerged as a beacon of innovation in the realm of intelligent assembly building equipment. This prestigious high-tech enterprise excels in research, development, manufacturing, sales, and service, proudly standing as a national leader among specialized and novel 'small giants' enterprises. Our core industries encompass the dynamic sectors of steel structure assembly building, featuring cutting-edge intelligent industrial mother machines, as well as the sophisticated Industry IoT.At the heart of our offerings are two key components: the intelligent control system and industrial innovation.
Strategically headquartered in the Lingang New Area of Pudong New District, Shanghai, our expansive base spans 32,000 square meters. This hub houses the pioneering Research Institute of Artificial Intelligence for Assembled Buildings. Beyond serving as the nerve center for company management, it drives the research and development of high-end core technologies, enhancing Artificial Intelligence applications in Assembled Buildings, Intelligent Buildings, and the ever-evolving Industrial Internet of Things (IoT).
Our Shandong base, nestled in Weicheng District, Weifang City, is a crucible of innovation and production excellence. It focuses primarily on the development and manufacturing of intelligent industrial mother machines, specifically designed for the meticulous crafting of steel beams in assembled buildings.Additionally, we specialize in the creation of intelligent industrial mother machines for the walls of assembled buildings, ensuring robust and efficient construction solutions.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)