Zmde Steel Beam Production Industrial-Grade 6 Axis Welding Robot for Enhanced Production Efficiency

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Co., Ltd presents the cutting-edge Industrial-Grade 6 Axis Welding Robot, meticulously engineered for optimal performance in H Beam Production Lines. Leverage the power of TIG Welding with this advanced Steel H Beam Welding Robot Arm, featuring precision ground rail welding and unparalleled 6-axis control for superior efficiency and productivity.

(Note: Actual product may vary slightly from images shown.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precise welding of H/T beam accessory plates, ensuring high-quality and consistent results.

Applicable Industry
>>Ideal for industries such as steel structure fabrication, assembly building, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for both large and small batch welding needs, capable of welding a variety of plate types.
2. Teach-free programming: With software calculating welding attitude, path searching, and null shift path, reducing the manual programming process and enhancing intelligence.
3. Import models seamlessly, automatically extract and analyze weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizing digital twin technology for synchronous movement between the software and the real workstation for heightened intelligence.
5. Comprehensive welding process library supports custom processes and manual import of process templates, adapting to various complex workpiece welding scenarios.
6. Integrated production data statistics function, enabling remote monitoring via smartphone app for real-time processing updates, ensuring smarter operations.
7. MES system connectivity allows scanning of workpiece QR codes or the entry of drawing numbers to download files directly to the offline intelligent platform, eliminating the need for USB flash drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing ensures the shortest empty travel distance of the robot, optimizing efficiency.
2. Dual localization mode using BAYKAL composite vision sensor for enhanced precision.
3. Offline programming with built-in welding processes and automatic obstacle avoidance algorithm for quick welding path generation.
4. Customizable torch attitude software calculates robot welding trajectories based on actual welding process requirements.
5. Advanced welding seam tracking system combines feed-forward and feedback for superior recognition accuracy.
6. Automatic generation of welding torch attitudes, with software interface visualization for accurate positioning.
7. Real-time modification of the welding torch attitude via an intelligent operation platform, simplifying individual adjustments.
8. Batch generation of weld seams saves time on repetitive offline programming operations.

> Long Service Life and Easy Maintenance <

1. Built-in pipeline design within the robot body eliminates wire-hanging risks.
2. Independent air duct design ensures adaptability to high dust environments, providing anti-interference and high-temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust, with a multi-point lubrication system extending slider lifespan.
4. Equipped with collision detection and singularity avoidance to extend equipment lifespan.
5. Intelligent collision avoidance ensures the welding path is adjusted to prevent gun collisions, enhancing safety and reducing risks.

> Unmatched Cost Savings and Superior Weld Quality <

1. Significantly reduce manual welding expenses, ensuring workforce stability and minimizing turnover.
2. Minimize dimensional errors, surface irregularities, and related issues, drastically reducing the welding scrap rate.
3. Effectively address bar and plate shear angle discrepancies, and avoid the inconsistencies in weld start and end points due to manual riveting, ensuring uniform weld length and quality.
4. Seamlessly support breakpoint positioning for continued processing and customize the arc re-start distance. Facilitate weld connections at over-weld hole positions, ensuring reliable weld joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow structure arms and wrists, incorporating built-in welding cables. Its compact build allows for smooth operation in tight spaces. Lightweight, dust-proof, and drip-proof, this robot adheres to high safety standards and is equipped with a protective body cover, ensuring reliability even in harsh environments.

Offering expansive working space and rapid running speeds, this robot boasts high repeat positioning accuracy, making it perfect for demanding welding applications requiring exceptional weld quality. Versatile and efficient, it delivers consistent, high-quality results across various challenging conditions, while maintaining operational efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands at the forefront of innovation as a high-tech enterprise specializing in the research, development, manufacturing, sales, and service of assembly building intelligent equipment. Recognized as a national leader in specialization and new 'small giants' enterprises, our core industry focuses on two key areas: the intelligent industrial mother machine for steel structure assembly, and industry IoT solutions.Our expertise is concentrated in two main segments: steel structure assembly intelligent industrial mother machines and advanced intelligent control systems.
Our headquarters, nestled in the dynamic Lingang New Area, Pudong New District, Shanghai, spans an impressive 32,000 square meters. This hub houses the Research Institute of Artificial Intelligence for Assembled Buildings, where we spearhead management and R&D for cutting-edge technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines. This facility focuses on creating advanced machines for steel beams in assembled buildings and boasts a robust manufacturing capability.Additionally, our Shandong base specializes in producing intelligent industrial mother machines designed for the walls of assembled buildings, providing comprehensive solutions for modern construction needs.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)