Zmde Precision 6 Axis Welding Robot Arm for Steel Projects

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

 

(Please note that there may be slight variations between the actual product and the images displayed.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industr y, assembly building, bridge engineering, shipyard, etc .

Advantages

> Highly Adaptable and Intelligent < 1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, reducing manual programming processes and making it more intelligent.
3. Model import, automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. By adopting digital twin technology, it synchronizes the robot's movements in the software with those in the real workstation, showcasing a high degree of intelligence.
5. Features a welding process library that supports customized processes and manual import of process templates, adapting to various complex workpiece welding scenarios.
6. Equipped with production data statistics, it supports remote monitoring via a cell phone app, enabling real-time processing progress tracking, thus adding more intelligence.
7. Connected to the MES system, it allows you to scan a workpiece QR code or input the drawing number to retrieve and download drawing files directly to the offline intelligent platform, eliminating the need for USB drives.

 

> High Welding Precision and High Welding Speed <1. Automatic sequencing with the shortest possible robot empty travel distance.
2. Dual localization mode utilizing the BAYKAL composite vision sensor.
3. Offline programming function with built-in welding processes and an automatic obstacle avoidance algorithm to swiftly generate welding paths.
4. Allows setting the allowable range of torch attitude based on actual welding process requirements, automatically calculating the robot welding trajectory.
5. Welding seam tracking system combining feed-forward and feedback mechanisms, achieving higher recognition accuracy.
6. Automatically generates welding torch attitude (torch angle), supporting the automatic calculation of welding positions and visualization within the software interface.
7. Enables real-time modification of welding torch attitude (push-pull angle), making operations more convenient through an intelligent operation platform.
8. Supports batch generation of weld seams, reducing repetitive programming tasks and saving time for offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. The pipeline is integrated within the robot body, eliminating the risk of hanging wires.
2. Features an independent air duct design, adapting to high dust environments, and offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear on the slide, with a multi-point lubrication system extending the slider's service life.
4. Includes collision detection and singularity avoidance to enhance equipment longevity.
5. Automatically avoids generating a welding path if interference or collision with the gun attitude occurs, reducing collision risk.

> Maximized Cost Savings and Enhanced Weld Quality <
1. Slash manual welding costs while ensuring personnel stability and retention.
2. Minimize size errors and surface unevenness, significantly reducing the welding scrap rate.
3. Seamlessly address bar and plate shear angle errors and artificial riveting inconsistencies, ensuring precise weld start and end points.
4. Enables breakpoint positioning to resume processing, customize arc start distances, and manage weld interruptions over hole positions, ensuring robust and high-quality weld joints.
 

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This welding robot features a distinct design with hollow structure arms and wrists, integrating welding cables within. Its compact form factor allows for seamless operation in confined spaces. The robot is lightweight, dust-proof, and drip-proof, equipped with a protective body cover to ensure durability and safety in demanding environments.

Offering expansive working space and rapid operation speeds with high repeat positioning accuracy, this robot is ideal for applications requiring superior weld quality. It excels in diverse challenging conditions, consistently delivering high-quality results while maintaining efficiency and safety.
 

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. has swiftly become a leading force in the realm of intelligent equipment assembly. Recognized as a national 'Small Giant' enterprise, we specialize in research, development, manufacturing, sales, and service. Our core industries focus on the steel structure assembly of intelligent industrial mother machines and the Internet of Things (IoT).
Additionally, we are pioneers in intelligent control systems, firmly positioning ourselves at the cutting edge of technology.
Our corporate headquarters is strategically placed in Lingang New Area, Pudong New District, Shanghai. Spanning 32,000 square meters, it houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility spearheads our management, as well as the R&D of high-end core technologies including Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and Industrial Internet of Things (IoT).
Our Shandong base, located in the industrious Weicheng District of Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically tailored for steel beams in assembled buildings.
In addition, the Shandong base also specializes in the innovation and manufacture of intelligent industrial mother machines for the walls of assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available