Zmde Heavy-Duty Robotic Arm Welding System for Industrial Steel Needs

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Robotic Arm 6-Axis Industrial Welding Systems: The Ultimate TIG Welding Robot Workstation for Precision and Efficiency

(Please note: The actual product may vary slightly from the images shown. Your satisfaction is our priority.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industr y, assembly building, bridge engineering, shipyard, etc .

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, which reduces manual programming process and is more intelligent.
3. Model import, automatic extraction and analysis of weld seams, docking Tekla, SolidWorks and other mainstream three-dimensional modeling software.
4. Adopting digital twin technology, it can realize the synchronous movement of the robot in the software and the robot in the real workstation, with a high degree of intelligence.
5. There is a welding process library that supports customized process and manual import of process template library, which can adapt to the welding situation of many types of complex workpieces.
6. With production data statistics function, support cell phone small program remote view, real-time grasp of processing progress, more intelligent.
7. Connected to the MES system, you can scan the workpiece QR code or enter the workpiece drawing number (stamp number) from the server workpiece model library to search for drawing files to download to the offline intelligent platform, without the need for a USB flash drive to guide the drawing.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing (with the shortest empty travel distance of the robot);
2. Dual localization mode, BAYKAL composite vision sensor;
3. Offline programming function, built-in welding process, with automatic obstacle avoidance algorithm to quickly generate welding path;
4. According to the requirements of the actual welding process to set the allowable range of the torch attitude software according to the scene and attitude requirements automatically calculate the robot welding trajectory.
5. Welding seam tracking system: feed-forward and feedback are combined to achieve higher recognition accuracy;
6. Automatic generation of welding torch attitude (torch angle), support for automatic calculation of welding attitude and position-finding attitude, and visualization in the software interface;
7. Realize real-time modification of the welding torch attitude (push-pull angle), intelligent operation platform for individual modification, the operation is more convenient;
8. Support batch generation of weld seams, eliminating the need to repeat each copy of similar weld seams, saving time for offline programming operations;

 

> Long Service Life and Easy Maintenance <
1. The pipeline is built into the robot body, no risk of hanging wires;
2. Adopt independent air duct design, adapt to high dust environment, anti-interference and high temperature resistance;
3. Fully enclosed floor track to avoid welding spatter and dust wear on the slide; multi-point lubrication system to extend the service life of the slider;
4. With collision detection and singularity avoidance to enhance the service life of the equipment;
5. Interference or collision with the gun attitude does not generate a welding path, it will automatically jump out of the way to reduce the risk of collision with the gun;

> Unparalleled Cost Savings and Enhanced Weld Quality <
1. Significantly reduce the expenses associated with manual welding, ensuring consistent personnel stability and minimizing labor turnover.
2. Dramatically diminish size discrepancies, surface unevenness, and other irregularities, thereby greatly reducing the welding scrap rate.
3. Effectively mitigate issues related to bar and plate shear angle errors, and inconsistencies caused by manual riveting, such as varying weld start and end points and unpredictable weld lengths.
4. Maintain seamless operational flow with support for breakpoint positioning, allowing for precise arc restarts. Customize the arc back distance and ensure reliable weld joints over weld hole positions, significantly enhancing weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases an innovative design with hollow-structure arms and wrists, featuring integrated welding cables. Its compact and lightweight build enables it to perform adept welding operations in confined spaces. Designed to be dust-proof and drip-proof, the robot maintains high safety standards and comes with a protective body cover, ensuring reliable performance even in harsh environments.

Boasting a large working area and rapid running speeds, this robot guarantees high repeat positioning accuracy, making it perfect for welding tasks that require superior weld quality. Its versatility allows it to excel under various challenging conditions, consistently delivering high-quality results while ensuring efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of assembly building intelligent equipment. As a high-tech enterprise, it integrates research and development, manufacturing, sales, and service, while being recognized as a national specialization, speciality, and new 'small giants' enterprise. Our core industry focuses on cutting-edge steel structure assembly building intelligent industrial mother machines and advanced industry IoT solutions.
These advanced solutions are split into two main segments: intelligent control systems and industrial IoT platforms.
Our headquarters are nestled in the Lingang New Area of Pudong New District, Shanghai. This strategic location spans a grand 32,000 square meters and houses the esteemed Research Institute of Artificial Intelligence for Assembled Buildings. This institute is pivotal in spearheading the company's management and R&D initiatives for high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Shandong, our base is situated in the Weicheng District of Weifang City. This facility is dedicated to the research, development, and production of our pioneering intelligent industrial mother machines for steel beams used in assembled buildings.
Additionally, this base focuses on the production of intelligent industrial mother machines for wall structures in assembled buildings, ensuring comprehensive solutions for the modern construction industry.

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available