Zmde Robust Welding Robot Arm for Heavy Industrial Applications and Support

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Robust Welding Robot Arm for Heavy Industrial Applications and Support

Please note that there may be slight differences between the actual product and the images provided. Our commitment to continuous improvement means that minor variances might occur, though we strive to ensure our visuals accurately represent the product's premium quality.
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Reimagining the possibilities of welding with a focus on the seamless handling of H/T beam accessory plates.

Applicable Industry
>>At the heart of steel structure manufacturing, assembly building projects, bridge construction, and shipyard operations, our technology excels.

Advantages

> An Unmatched Blend of Adaptability and Intelligence <

1. Perfect for diverse batch types, whether small or large, this versatile tool can adeptly weld numerous plate varieties.
2. Revolutionize your workflow with teach-free programming as our advanced software calculates welding attitudes and other critical paths, minimizing manual interventions and enhancing automation.
3. Effortlessly import models; automatic extraction and analysis of weld seams integrate seamlessly with Tekla, SolidWorks, and leading 3D modeling software.
4. Harness the power of digital twin technology to synchronize real and virtual robot movements, ensuring peak operational intelligence.
5. Our comprehensive welding process library accommodates custom processes and manual imports, perfectly adapting to complex workpiece requirements.
6. Stay connected with your production data through remote viewing capabilities on mobile devices, providing real-time insight and intelligent management.
7. Synchronize directly with the MES system: simply scan a workpiece QR code or input drawing numbers to effortlessly access and download from the server's model library for offline intelligent platform integration, eliminating USB dependency.

> Achieve Unparalleled Precision and Speed in Welding <

1. Experience optimized efficiency with automatic sequencing that minimizes the robot's non-productive travel distance.
2. Dual localization mode, empowered by the BAYKAL composite vision sensor, ensures pinpoint accuracy.
3. Leverage offline programming functionality with built-in processes and an automatic obstacle avoidance algorithm to rapidly generate optimal welding paths.
4. Tailor the torch attitude to specific welding conditions; software intelligently calculates the precise robot trajectory to meet exacting scene requirements.
5. Our welding seam tracking system combines anticipatory and responsive mechanisms for superior recognition precision.
6. Automatically generate and visualize welding torch positions, attitudes calculated and displayed in an intuitive software interface.
7. Effortlessly modify torch attitudes in real-time with our intuitive platform, enhancing operational convenience and user control.
8. Efficiently generate multiple weld seams in batches to expedite offline programming, saving valuable time.

> Durability Meets Ease of Maintenance for Long-lasting Performance <

1. Internalized pipeline design within the robot body eliminates the threat of dangling wires, ensuring safety and longevity.
2. Robust air duct design withstands high dust environments, offering superior interference resistance and high-temperature performance.
3. A fully enclosed floor track guards against welding spatter and dust, while a multi-point lubrication system extends slider longevity.
4. Collision detection and singularity avoidance technologies work together to enhance equipment lifespan.
5. Intelligent path management prevents welding paths during interference or collision, reducing risks and safeguarding equipment integrity.

> Achieve Cost Efficiency and Superior Weld Quality <

1. Eliminate the expenses associated with manual welding. Enjoy the benefit of a stable workforce with minimal turnover.
2. Dramatically minimize size discrepancies, surface irregularities, and other imperfections, substantially lowering the rate of welding defects and scrap.
3. Skillfully avoid challenges such as bar and plate shear angle anomalies and manual riveting, which can lead to inconsistent weld start and end points, and unpredictable variations in weld length.
4. Provides breakpoint positioning for seamless continuation of processes. Customize the arc starting distance for optimal results. Seamlessly handle weld interruptions and over-weld-hole connections to ensure robust weld joints and enhanced quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive hollow arm and wrist design with integrated welding cables, enabling efficient operation in confined spaces. Its lightweight, dust-proof, and drip-proof construction upholds stringent safety standards, with a protective cover ensuring reliability in demanding environments.

With expansive operational reach and swift movement, coupled with high precision in repeat positioning, this robot is perfect for high-quality welding tasks. Its versatility allows it to perform consistently under challenging conditions, ensuring efficiency and uncompromised safety.

 

Company Profile

ZMDE Co., Ltd., established in 2013, stands at the forefront of innovation as a high-tech enterprise. We specialize in the research, development, manufacturing, sales, and service of intelligent equipment for assembly building. Honored as a national "small giant" in specialization, specialisation, and novelty, our core industries include the revolutionary steel structure assembly building intelligent industrial mother machine and advanced Industry IoT solutions.Our expertise is divided into two main components: an intelligent control system and industrial IoT solutions.
Our headquarters is strategically located in the Lingang New Area, Pudong New District, Shanghai. This state-of-the-art facility spans 32,000 square meters and houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This hub is pivotal to our operations, focusing on management and the innovative R&D of cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Shandong, our base resides in Weicheng District, Weifang City. This location drives the research, development, and production of cutting-edge intelligent industrial mother machines for steel beams tailored for assembled buildings.Additionally, it is dedicated to crafting intelligent industrial mother machines for the walls of assembled buildings, pushing the boundaries of construction technology.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)