Zmde ISO/CE Certified H Beam T Beam Welding Robot Arm

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry
• Control Mode: Continuous Path Control
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

 

(Please note: Images are for illustration purposes only and may not perfectly represent the actual product.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Masterfully navigate weld identification and perform precision welding on H/T beam accessory plates.

Applicable Industry
>>Ideal for the steel structure industry, assembly building, bridge engineering, shipyards, and more, offering unmatched versatility and efficiency.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly crafted to meet the demands of multiple batches and small batch welding. Capable of welding a diverse array of plates with exceptional precision.
2. Experience the freedom of teach-free programming. Seamlessly calculates welding attitudes, search attitudes, and null shift paths via sophisticated software, minimizing the need for manual programming and elevating intelligence.
3. Effortlessly import models, automatically extract and analyze weld seams, and connect with Tekla, SolidWorks, and other leading three-dimensional modeling software.
4. Harness the power of cutting-edge digital twin technology to synchronize the robot's movement within the software and its actions at the real workstation, achieving a high level of intelligence and coordination.
5. Boasts a comprehensive welding process library supporting customized processes and manual process template imports, adapting seamlessly to complex workpieces.
6. Equipped with production data statistical functions and cell phone app remote viewing capabilities, enabling real-time monitoring of processing progress for added intelligence and convenience.
7. Seamlessly connect to the MES system. Simply scan a workpiece QR code or input the drawing number to easily download files from the server's workpiece model library to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Achieve peak efficiency with automatic sequencing, optimizing the robot's travel distance to the shortest possible empty journey.
2. Benefit from dual localization mode with the advanced BAYKAL composite vision sensor for improved accuracy.
3. Utilize offline programming with built-in welding processes. An automatic obstacle avoidance algorithm swiftly generates optimal welding paths.
4. Tailor torch attitudes to specific scene and attitude requirements, ensuring precise robot welding trajectories as per your exact welding process demands.
5. Leverage the welding seam tracking system that combines feed-forward and feedback for heightened recognition accuracy.
6. Automatically generate welding torch attitudes and positions, visualized vividly on the software interface for easy monitoring and adjustments.
7. Effortlessly modify the welding torch attitude in real-time with the intelligent operation platform, streamlining operations and enhancing user convenience.
8. Support the batch generation of weld seams, eliminating redundant operations and saving valuable time during offline programming.

> Long Service Life and Easy Maintenance <

1. Ingeniously designed with internal pipeline integration to prevent hanging wires and ensure a streamlined operation.
2. Features an independent air duct design to excel in high-dust environments while exhibiting exceptional anti-interference and high-temperature resistance.
3. The fully enclosed floor track effectively guards against welding spatter and dust, while the multi-point lubrication system extends the slider's service life.
4. Enhanced service life through collision detection and singularity avoidance, ensuring the longevity and reliability of the equipment.
5. The innovative design ensures that if there's any interference or potential collision with the gun's orientation, the system skillfully recalculates the welding path. It automatically maneuvers to avoid the collision, effectively minimizing risks and ensuring safe, seamless welding operations.

> Unparalleled Cost Efficiency and Superior Weld Quality <

1. Experience a substantial reduction in manual welding costs, as the system's stability ensures a consistent workforce, reducing turnover and maximizing productivity.
2. Dramatically diminish size discrepancies and surface unevenness on plates, greatly lowering the welding scrap rate and optimizing resource use.
3. Expertly navigate around bar and plate shear angle errors and avoid issues like inconsistent weld start and end points caused by manual riveting-assuring uniform weld lengths and precision.
4. Benefit from the advanced capability of breakpoint positioning, which allows for seamless continuation of processing. Customize arc restart distances, and confidently handle weld interruptions over holes, ensuring solid weld joints and elevating overall weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This state-of-the-art welding robot features a striking design with hollow structure arms and wrists, and built-in welding cables. Its compact form factor allows it to effortlessly conduct welding in tight spaces. Engineered for durability, it is lightweight, dust-proof, and drip-proof, with a protective body cover for reliability, even in the toughest environments.

Offering an expansive working area and rapid operational speeds, this remarkable robot achieves high repeat positioning accuracy. It's perfect for demanding welding applications requiring outstanding weld quality. Versatile and robust, it performs admirably under various conditions, delivering consistent, top-notch results while ensuring operational efficiency and safety.

 

Company Profile

Established in 2013, ZMDE Co., Ltd. stands proudly as a beacon of innovation and excellence in the realm of intelligent equipment for assembly building. Our company is a distinguished high-tech enterprise, recognized as a 'small giant' in the national arena for specialization, specialty, and newness. Our core industries revolve around cutting-edge steel structure assembly building intelligent industrial mother machines and state-of-the-art Industry IoT solutions.Our expertise spans across two pivotal domains: the sophisticated intelligent control system and the revolutionary Industry IoT solutions.
Our headquarters in the dynamic Lingang New Area, Pudong New District, Shanghai, serve as the nerve center for innovation. This sprawling 32,000 square meter facility is home to our esteemed Research Institute of Artificial Intelligence for Assembled Buildings. It is here that we delve into management and spearhead the research and development of advanced core technologies in Artificial Intelligence for Assembled Buildings, pioneering Intelligent Buildings, and the transformative Industrial Internet of Things (IoT).
Located in Weicheng District, Weifang City, our Shandong base is the linchpin of innovation for researching, developing, and manufacturing intelligent industrial mother machines. This state-of-the-art facility focuses on producing vital components for steel beams in assembled buildings, pushing the boundaries of intelligent industrial solutions.Our Shandong base is also adept at developing intelligent industrial mother machines for building walls, further enhancing our portfolio of assembled building solutions.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)