Zmde Reliable Automatic Metal Welding Arm for Efficient Production Lines

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd proudly presents the Reliable Automatic Metal Welding Arm, a state-of-the-art 6-axis industrial welding system, designed for the highest precision in MIG welding. Experience unmatched efficiency with our advanced robotic workstation, tailored to revolutionize production lines.
 

(Please note: There may be slight differences between the actual product and its depiction in the image.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Adaptable to multiple batches and small batch welding needs, capable of welding a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are calculated by sophisticated software, reducing manual programming and enhancing intelligence.
3. Seamless integration with mainstream 3D modeling software like Tekla and SolidWorks through model import and automatic extraction and analysis of weld seams.
4. Utilizing digital twin technology for synchronous movement between the software robot and the real workstation robot, ensuring a high degree of intelligence.
5. Comprehensive welding process library that supports customized processes and manual import of templates, adaptable to complex workpiece welding situations.
6. Production data statistics function enables remote viewing via smartphone app, providing real-time processing progress updates and enhancing intelligence.
7. MES system connectivity allows for workpiece QR code scanning or input of drawing numbers to fetch files from the server's workpiece model library, eliminating the need for USB drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with minimized robot travel distance.
2. Dual localization using BAYKAL composite vision sensors.
3. Offline programming with built-in welding processes, featuring an automatic obstacle avoidance algorithm for quick welding path generation.
4. Adjusts robot welding trajectory based on scene requirements and torch attitude, calculated by the software.
5. Advanced welding seam tracking system combining feed-forward and feedback for superior recognition accuracy.
6. Automated generation of torch attitude and visualization in the software interface, supporting precise welding position and attitude calculations.
7. Real-time modification of torch attitude with the intelligent platform for convenient operation.
8. Batch generation of weld seams saves time in offline programming operations by eliminating repetitive tasks.

 

> Long Service Life and Easy Maintenance <
1. Internal pipeline design within the robot body, eliminating hanging wire risks.
2. Independent air duct design adapted to high dust environments, offering anti-interference and high temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust, with a multi-point lubrication system to extend slider life.
4. Features collision detection and singularity avoidance to enhance equipment longevity.
5. Automatically avoids generating a welding path if interference or collision with the gun attitude is detected, reducing collision risks.

> Exceptional Cost Savings and Enhanced Weld Quality <
1. Drastically reduce the cost associated with manual welding, ensuring personnel remain stable and retention rates are high.
2. Minimize errors in size, plate surface unevenness, and other irregularities, significantly lowering the rate of welding scrap.
3. Effectively eliminate issues with bar and plate shear angle errors and artificial riveting, preventing inconsistencies in weld start and end points, as well as uncontrollable changes in weld length.
4. Enable seamless breakpoint positioning to continue processing with precision. Customize the distance to restart the arc, supporting the interruption and reconnection of welds over hole positions to ensure reliable joints and enhanced weld quality.
 

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot stands out with its distinctive hollow structure arms and wrists, incorporating built-in welding cables. Its streamlined design facilitates effortless welding in tight spaces. Lightweight, dust-proof, and drip-proof, this robot guarantees high safety standards and is outfitted with a protective body cover, making it dependable even in harsh environments.

Offering a generous working range and rapid speeds, this robot delivers high repeat positioning accuracy, making it perfect for applications that require superior weld quality. Its adaptability enables it to excel in various demanding conditions, consistently delivering high-quality results while ensuring efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands at the forefront of intelligent assembly building equipment. As a high-tech enterprise recognized as a national specialist, we proudly carry the title of 'small giants'. Our core industries revolve around the innovative steel structure assembly building intelligent industrial mother machine and cutting-edge Industry IoT solutions.
Our expertise lies in two main areas: intelligent control systems and industrial IoT.
Our headquarters, situated in the vibrant Lingang New Area of Pudong New District, Shanghai, spans 32,000 square meters and hosts our esteemed Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility is the hub of our management, cutting-edge research, and the development of high-end AI technologies for intelligent buildings and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, focuses on the research, development, and production of advanced intelligent industrial mother machines for steel beams and walls of assembled buildings.
This base is dedicated to creating pioneering solutions for the construction industry, enhancing efficiency and precision in building assembly.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available