Zmde New Generation Automatic Metal Welding Robot for Industrial Use

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE New Generation Automatic Metal Welding Robot for Industrial Use
 

Please note: Variations may exist between the actual product and its image representation. We strive for accuracy, yet the real product may offer unique characteristics and features that enhance its functionality and aesthetic.
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> With precision and finesse, our robot expertly identifies and welds H/T beam accessory plates, making it an indispensable tool in modern industrial applications.

Applicable Industry
>>Perfectly crafted for the steel structure industry, assembly building, bridge engineering, shipyards, and more, this robot seamlessly integrates into various sectors ensuring high-performance results.

Advantages

> Highly Adaptable and Intelligent <

1. Tailored for varied batches, whether large or small, it accommodates a vast array of plate types, showcasing its flexibility and proficiency.
2. Experience hassle-free operations with teach-free programming, as our advanced software calculates welding attitudes and paths, minimizing manual input and maximizing intelligence.
3. Effortlessly import models and automatically extract weld seams; our robot is compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing cutting-edge digital twin technology, witness the synchronized movement of both virtual and real robots, enhancing operational intelligence.
5. Our comprehensive welding process library supports customizable templates and manual imports, adeptly handling complex workpieces with precision.
6. Benefit from real-time production data statistics and remote viewing capabilities via a smartphone app, ensuring you stay informed of processing progress.
7. Seamless integration with the MES system allows QR code scanning or drawing number input, facilitating easy access to drawing files on the offline platform without USB reliance.

> High Welding Precision and High Welding Speed <

1. Optimize operations with automatic sequencing that minimizes the robot's idle travel distance for maximum efficiency.
2. Employ dual localization with the innovative BAYKAL composite vision sensor for unrivaled accuracy and precision.
3. Our offline programming function, enhanced with an automatic obstacle avoidance algorithm, swiftly generates welding paths for streamlined processes.
4. Based on real-world welding requirements, our software calculates the robot's trajectory, ensuring adherence to torch attitude specifications.
5. Combining feed-forward and feedback systems, our welding seam tracking ensures superior recognition accuracy and outcomes.
6. Automatically generate and visualize torch attitudes within the software, optimizing welding angle and position-finding seamlessly.
7. Easily modify torch attitudes in real-time with our intelligent operation platform, making adjustments more intuitive and convenient.
8. Streamline operations with batch weld seam generation, eliminating redundant programming and enhancing offline efficiency.

> Long Service Life and Easy Maintenance <

1. Integrated pipelines within the robot body eliminate hanging wire risks, ensuring safety and durability.
2. The independent air duct design withstands high dust environments, offering anti-interference and high-temperature resilience.
3. Fully enclosed floor tracks protect against spatter and dust, while multi-point lubrication extends the slider's life.
4. Equipped with collision detection and singularity avoidance, our system enhances equipment longevity and reliability.
5. Innovative design ensures that any interference or collision with the gun attitude automatically redirects paths, reducing collision risks effectively.

> Unlock Superior Cost Efficiency and Precision Weld Quality <

1. Dramatically cut the costs associated with manual welding while ensuring personnel remain stable and reliable, reducing turnover issues.
2. Significantly minimize size discrepancies, surface irregularities, and other common welding challenges, leading to a greatly reduced scrap rate.
3. Skillfully avoid errors related to bar and plate shear angles, as well as issues with manual riveting, which lead to inconsistencies in weld start and end points, and uncontrollable weld length variations.
4. Seamlessly support breakpoint positioning for continued processing, with customizable arc start distance options. Capably manage weld interruptions over hole positions to ensure robust joint integrity and enhance overall weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This cutting-edge welding robot stands out with a distinctive design featuring hollow structure arms and wrists, integrating the welding cables within. Its streamlined form allows effortless operation in constricted spaces. Lightweight yet robust, the robot is dust-proof and drip-proof, offering high safety standards with its protective body cover-perfectly suited for demanding environments.

Engineered for excellence, it offers an extensive working range and swift operational speeds paired with superior repeat positioning accuracy. This makes it the go-to solution for applications requiring top-tier welding precision. Demonstrating exceptional versatility, this robot thrives in challenging conditions, consistently delivering high-quality results while upholding efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. has rapidly emerged as a trailblazer in the field of intelligent assembly building equipment. We specialize in the research, development, manufacturing, sales, and service of high-tech solutions. Recognized as one of the national specialization, speciality, and new "small giants" enterprises, our core industry is anchored around the steel structure assembly building intelligent industrial mother machine and Industry IoT.Our expertise is solidified by two main pillars: intelligent control systems and industry-leading technology.
Strategically positioned in the Lingang New Area, Pudong New District, Shanghai, our headquarters incorporates the esteemed Research Institute of Artificial Intelligence for Assembled Buildings. Spanning a vast 32,000 square meters, this facility is pivotal to our management operations and is the heartbeat of our innovation, especially in the research and development of cutting-edge core technologies related to Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is dedicated to advancing the pioneering research, development, and production of intelligent industrial mother machines. This facility focuses on crafting high-performance solutions for steel beams of assembled buildings and innovative technologies for building walls.Our commitment is reflected in the development of intelligent mother machines, which form the backbone of future-proof assembled building solutions.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)