Zmde Industrial Welding Robot Arm for Reliable Metal Fabrication Processes

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Industrial Welding Robot Arm for Reliable Metal Fabrication Processes

(Please note that there may be slight variations between the actual product and the image provided.)
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates effectively and efficiently.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suitable for diverse production needs, from large to small batch welding, effortlessly handling a wide range of plates.
2. Experience teach-free programming with software-automated calculations for welding attitude and path, greatly minimizing manual intervention and enhancing intelligence.
3. Seamlessly import models, extract and analyze weld seams automatically, integrating smoothly with top-tier software like Tekla, SolidWorks, and other 3D modeling tools.
4. Harnessing digital twin technology, witness the synchronized movement of virtual and real-world robots, achieving remarkable intelligence.
5. Featuring a comprehensive welding process library that supports customization and manual template imports, adaptable to complex workpiece welding scenarios.
6. Equipped with production data statistics and mobile app support for remote monitoring, enabling real-time progress tracking and heightened intelligence.
7. Connected seamlessly to the MES system, offering QR code scanning or model number entry for drawing file downloads, eliminating USB reliance.

> High Welding Precision and High Welding Speed <

1. Streamlined automatic sequencing minimizes empty travel for optimal efficiency.
2. Dual localization with BAYKAL composite vision sensor for superior accuracy.
3. Offline programming, integrated with advanced welding processes, utilizes automatic obstacle avoidance for rapid path generation.
4. Sophisticated software calculates optimal torch trajectory to meet specific welding requirements and scenarios.
5. The welding seam tracking system combines feed-forward and feedback mechanisms for unmatched recognition accuracy.
6. Automatically generates precise torch attitudes with intuitive visualization on the software interface.
7. Effortlessly modify welding torch angles in real-time with an intelligent, user-friendly platform for maximum convenience.
8. Batch generation of weld seams significantly reduces repetitive programming, streamlining operations.

> Long Service Life and Easy Maintenance <

1. Built-in pipeline design eliminates risks associated with hanging wires, ensuring safety.
2. Independent air duct design excels in dusty environments, providing anti-interference and high-temperature resistance.
3. Enclosed floor track protects against welding spatter, complemented by a multi-point lubrication system for extended slider life.
4. Innovative collision detection and singularity avoidance boost equipment longevity.
5. Intelligent collision avoidance with gun attitude ensures no unintended path generation, enhancing operational safety.

Unlock Incredible Savings and Elevate Weld Quality!

1. Slash costs associated with manual welding processes while maintaining personnel stability, ensuring a reliable and consistent workforce.
2. Achieve exceptional precision by minimizing size discrepancies and surface unevenness, leading to a dramatically lower welding scrap rate.
3. Skillfully navigate bar and plate shear angle errors and inconsistencies in artificial riveting, preventing uncontrollable changes in weld start and end points, and maintaining uniform weld lengths.
4. Seamlessly support breakpoint positioning for continued processing and offer customizable arc restart distances. Capable of managing weld interruptions and securely connecting over weld hole positions, this ensures dependable weld joints and premium quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Boasting a sleek, innovative design, this welding robot features hollow structure arms and wrists with integrated welding cables. Its streamlined form enables effortless operation in tight spaces. Lightweight yet robust, it is dust-proof and drip-proof, with a protective body cover ensuring optimal safety even in the harshest environments.

This remarkable robot offers expansive working areas and rapid movement speeds, coupled with exceptional repeat positioning accuracy. It's the perfect solution for high-demand welding applications, excelling under challenging conditions to consistently deliver superior results while upholding efficiency and safety.

 

Company Profile

ZMDE Co., Ltd., established in 2013, stands as a beacon of innovation in the field of intelligent equipment. As a high-tech enterprise, we specialize in research and development, manufacturing, sales, and service, positioning ourselves as national leaders in specialization, expertise, and new 'small giants'. Our core industries include the pioneering steel structure assembly building intelligent industrial mother machine and the revolutionary Industry IoT solutions.We champion the integration of advanced intelligent control systems across these two primary domains.
Our headquarters, strategically located in the Lingang New Area of Pudong New District, Shanghai, spans an impressive 32,000 square meters. This hub houses the Research Institute of Artificial Intelligence for Assembled Buildings, serving as the heartbeat of our company management and the cradle for developing cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings.Furthermore, we devote significant resources to innovating intelligent industrial mother machines designed for the walls of assembled buildings, ensuring top-tier precision and quality.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)