Zmde Advanced 6 Axis Welding Robot Arm for Heavy Industrial Applications

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Introducing the ZMDE Advanced 6 Axis Welding Robot Arm, meticulously crafted for heavy industrial applications. Perfectly suited for H T Beam production lines, this state-of-the-art robot arm boasts precision ground rail welding and advanced TIG welding capabilities. Specially designed for steel H beam welding, it ensures unparalleled performance and reliability in your industrial operations.

(Please note: There may be slight differences between the actual product and the images displayed.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Seamlessly identifies and welds H/T beam accessory plates with precision.

Applicable Industry
>>Ideal for steel structure industry, assembly buildings, bridge engineering, shipyards, and more.

Advantages

> Superior Adaptability and Intelligence <

1. Perfect for multiple batch and small batch welding needs, capable of welding a diverse range of plates seamlessly.
2. Teach-free programming: The software calculates welding attitude, searching attitude, and null shift path, minimizing manual programming for enhanced intelligence.
3. Supports model import, enabling automatic extraction and analysis of weld seams, with compatibility for Tekla, SolidWorks, and other major 3D modeling software.
4. Utilizes digital twin technology to synchronize robot movements in both software and real workstations, demonstrating a high level of intelligence.
5. Features a comprehensive welding process library supporting customized processes and manual import of templates, adaptable to complex workpiece welding situations.
6. Includes production data statistics, with mobile app support for remote viewing and real-time processing progress tracking for intelligent management.
7. Integrated with the MES system: Scan workpiece QR codes or input drawing numbers from the server's workpiece model library to download files to the offline intelligent platform, eliminating the need for USB flash drives.

> Exceptional Welding Precision and Speed <

1. Automatic sequencing optimizes the robot's travel distance for efficiency.
2. Dual localization mode with BAYKAL composite vision sensor for precise positioning.
3. Offline programming with built-in welding processes and automatic obstacle avoidance quickly generates welding paths.
4. Configure the torch attitude software to automatically calculate the welding trajectory based on specific scene and attitude requirements.
5. Combines feed-forward and feedback in the welding seam tracking system for superior recognition accuracy.
6. Automatically generates torch attitude, supporting automatic calculations and position-finding within the software interface.
7. Enable real-time adjustments of the torch attitude, providing a more convenient intelligent operation platform for individualized modifications.
8. Batch generation of weld seams to save time and eliminate redundancy in offline programming operations.

> Extended Service Life and Easy Maintenance <

1. Internal pipeline design within the robot body ensures safety from hanging wires.
2. Independent air duct design adapts to high-dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust; multi-point lubrication extends the slider's service life.
4. Equipped with collision detection and singularity avoidance to prolong equipment lifespan.
5. Automatically avoids paths with interference or collision risks, reducing the likelihood of gun collision.

> Unparalleled Cost Savings and Enhanced Weld Quality <

1. Significantly reduce the expenses associated with manual welding, ensuring personnel stability and minimizing turnover.
2. Substantially decrease size discrepancies, surface unevenness, and other imperfections, drastically lowering the welding scrap rate.
3. Effectively sidestep bar and plate shear angle errors, and artificial riveting inconsistencies, thereby eliminating uncontrollable issues with weld start and end points, as well as weld length variations.
4. Seamlessly support breakpoint positioning to resume processing, with customizable arc start distances. Ensure reliable weld joints by supporting weld interruption and reconnection over hole positions, thus enhancing overall welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Featuring a striking design, the welding robot is equipped with hollow structure arms and wrists, embedding welding cables within. Its compact form factor allows it to perform flawlessly in confined spaces. Lightweight, dust-proof, and drip-proof, this robot adheres to high safety standards, and with its protective body cover, it remains dependable even in the harshest environments.

Designed for excellence, this robot offers expansive working space, rapid operational speeds, and superior repeat positioning accuracy. It is the perfect choice for welding applications that demand outstanding weld quality. In a multitude of challenging conditions, this versatile robot consistently delivers high-quality and efficient results while ensuring maximum safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a pioneering force in the realm of intelligent equipment for assembly building. As a high-tech enterprise recognized for national specialization and as a 'small giant' in new industry sectors, we excel in research, development, manufacturing, sales, and service. Our core industries encompass the development of steel structure assembly building intelligent industrial mother machines and advanced IoT solutions.Our innovation spans across two essential domains: intelligent control systems and comprehensive industrial IoT platforms.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, our expansive 32,000 square meter facility hosts the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This cutting-edge institute is dedicated to the management and research and development of high-end core technologies, focusing on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is at the forefront of innovation, specializing in the research, development, and production of intelligent industrial mother machines designed for the steel beams of assembled buildings.Additionally, the Shandong base excels in creating intelligent industrial mother machines specifically engineered for the walls of assembled buildings.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)