Zmde Smart 6 Axis Robot Arm for Enhanced Metal Welding Performance

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm: A groundbreaking 6 Axis Industrial Welding System designed for unmatched precision and efficiency. Our TIG Welding Robot Workstation ensures superior performance, redefining the standards in modern metal welding technology.

(Please note: The actual product may have slight differences compared to the images shown)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Perfectly suited for multiple batches, small batch welding needs, and capable of welding a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by advanced software, significantly reducing manual programming and enhancing intelligence.
3. Supports model import with automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Leveraging digital twin technology for synchronized movements between the software and the real robot workstation, ensuring a high degree of intelligence.
5. Equipped with a welding process library that supports customized processes and manual import of templates, adapting to the welding needs of various complex workpieces.
6. Features production data statistics and supports remote viewing via a mobile app, enabling real-time monitoring of processing progress-enhancing intelligence.
7. Seamlessly connected to the MES system, allowing users to scan workpiece QR codes or input drawing numbers from the server's model library to easily download files to the offline intelligent platform-eliminating the need for a USB flash drive.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the robot's shortest empty travel distance.
2. Dual localization mode using BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes and an automatic obstacle avoidance algorithm for rapid welding path generation.
4. Customizable torch attitude software calculates the robot welding trajectory based on actual welding process requirements and scene-specific needs.
5. Advanced welding seam tracking system combining feed-forward and feedback for superior recognition accuracy.
6. Automatic generation and visualization of welding torch attitude (torch angle), supporting automatic calculation of welding attitude and position-finding in the software interface.
7. Real-time modification of welding torch attitude (push-pull angle) via an intelligent operation platform, making the process more user-friendly.
8. Supports batch generation of weld seams, eliminating repetitive offline programming for similar weld seams and saving valuable time.

 

> Long Service Life and Easy Maintenance <
1. Integrated pipeline within the robot body eliminates the risk of hanging wires.
2. Independent air duct design for high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, with a multi-point lubrication system to extend the slider's service life.
4. Features collision detection and singularity avoidance, significantly enhancing equipment lifespan.
5. The system intelligently avoids interference or collision with the gun attitude, automatically rerouting to minimize the collision risk. This ensures a seamless and safe welding process.

> Maximize Cost Efficiency and Enhance Weld Excellence <
1. Substantially reduce the expenses associated with manual welding while ensuring a stable and reliable workforce.
2. Precisely mitigate size discrepancies, address plate surface unevenness, and other issues, which significantly lower the welding scrap rate.
3. Effectively navigate issues like bar and plate shear angle errors, and inconsistencies in artificial riveting. This results in a consistent weld start and end points, maintaining uniform weld lengths and reducing uncontrollable variables.
4. Enables breakpoint positioning to seamlessly continue processing, allowing customization of arc start distance. Supports the interruption and reconnection over weld hole positions, ensuring reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features an innovative hollow arm and wrist design with built-in welding cables. Its compact form factor allows efficient operation in confined spaces. It is lightweight, dust-proof, and drip-proof, with a protective body cover for robustness in harsh environments, ensuring high safety standards.

Offering an expansive working area and rapid movement speeds, this robot achieves high repeat positioning accuracy. It is perfect for demanding welding applications requiring superior quality, excelling in tough conditions to deliver consistent, high-quality results with efficiency and safety.
 

Company Profile

 

Established in 2013, ZMDE Co., Ltd. is a high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent equipment for assembly buildings. Recognized as a 'small giant' in national specialization and new industries, we excel in creating innovative solutions with a primary focus on steel structure assembly building intelligent industrial mother machines and Industrial IoT.
Our expertise spans across two major domains: intelligent control systems and industrial IoT solutions.
Our headquarters in Lingang New Area, Pudong New District, Shanghai, is home to the Research Institute of Artificial Intelligence for Assembled Buildings. Spanning 32,000 square meters, this institute spearheads our management, as well as the research and development of cutting-edge AI technologies for Intelligent Buildings and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, focuses on the research, development, and production of intelligent industrial mother machines for steel beams in assembled buildings.
Additionally, the Shandong base specializes in the intelligent industrial mother machines for walls of assembled buildings, further solidifying our leadership in the sector.
 

FAQ

1. Q: What is the minimum order quantity?

A: The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

2. Q: What are the payment terms?
A: We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

3. Q: How long is the delivery time?
A: Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

4. Q: How long is the warranty period?
A: The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.