Zmde Six Axis Industrial Automatic Robot Arm for H Beam T Beam Welding

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Name: Six Axis Industrial Automatic Robot Arm
• Appliance: H Beam Processing
• Maximum Reachable Range: 1598mm
• Protection Class: Comparable to IP65
• Installation: Ground Level
• Maximum Load Weight: 6kg
• Body Weight: 168kg
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Discover the robust and efficient ZMDE Hot Industrial Welding Robot Arm, specifically engineered for the precise welding of H and T Beam Production Lines. Equipped with advanced ground rail welding capability, this industrial marvel utilizes a state-of-the-art 6-axis control system. With superior TIG welding technology, our steel H Beam Welding Robot Arm ensures unparalleled accuracy and quality in every weld.

(Please note that there may be slight variations between the actual product and the image depicted.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Masterfully identifies and welds H/T beam accessory plates with precision.

Applicable Industry
>>Ideal for applications in the steel structure industry, assembly building, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for various welding demands, from multiple batches to small batch welding, accommodating a wide range of plate types.
2. Features teach-free programming where welding attitudes, search paths, and null shift paths are expertly calculated by the software, streamlining operations and enhancing intelligence.
3. Allows model importation with automatic extraction and analysis of weld seams, seamlessly integrating with Tekla, SolidWorks, and other leading 3D modeling software.
4. Employs cutting-edge digital twin technology, enabling synchronized movement between the software robot and the physical robot in real-time, with unparalleled intelligence.
5. Offers a robust welding process library supporting custom processes and manual imports, adapting seamlessly to diverse complex workpieces.
6. Equipped with production data statistics capabilities, supports mobile app remote viewing for real-time processing updates, enhancing operational intelligence.
7. Integrated with the MES system for easy access: scan a QR code or input the drawing number to download drawing files to the offline intelligent platform, eliminating the need for USB drive guidance.

> High Welding Precision and High Welding Speed <

1. Enjoys automatic sequencing designed for the shortest possible robot travel distances.
2. Utilizes a dual localization mode with the BAYKAL composite vision sensor for precision.
3. Features offline programming with a built-in welding process and an automatic obstacle avoidance algorithm, efficiently generating welding paths.
4. Automatically calculates the robot welding trajectory based on real welding process requirements and torch attitude specifications.
5. Incorporates a welding seam tracking system, combining feed-forward and feedback for superior recognition accuracy.
6. Automatically generates welding torch attitude, supporting automatic calculations of welding and position-finding attitudes, with visualization on the software interface.
7. Allows real-time modifications of welding torch attitude, with an intelligent platform for individual adjustments, for easier operations.
8. Supports batch weld seam generation, eliminating redundancy and saving time during offline programming.

> Long Service Life and Easy Maintenance <

1. Features built-in body pipelines, ensuring no risk from hanging wires.
2. Boasts an independent air duct design, performing optimally in high dust environments with excellent anti-interference and heat resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, complemented by a multi-point lubrication system to significantly extend slider lifespan.
4. Equipped with collision detection and singularity avoidance features, significantly enhancing equipment longevity.
5. Our advanced welding robot intelligently navigates around obstacles, such as the gun attitude, to prevent interference or collision. By dynamically adjusting its path, it reduces the risk of collision, ensuring seamless and uninterrupted welding processes.

> Cost Savings and Improved Weld Quality <

1. Dramatically reduce labor expenses associated with manual welding. Our solution offers unparalleled personnel stability, minimizing the risk of workforce turnover and maintaining consistent operations.
2. Significantly diminish size discrepancies and address issues such as uneven plate surfaces, effectively lowering the welding scrap rate and ensuring superior precision and reliability in every project.
3. Skillfully maneuver around challenges like bar and plate shear angle errors and inconsistencies caused by artificial riveting. This prevents issues with inconsistent weld start and end points, as well as unpredictable weld length variations.
4. Our system supports precise breakpoint positioning, allowing you to resume processing seamlessly. Customize arc back start distances and manage weld interruptions, ensuring robust and reliable weld joints, ultimately enhancing overall weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot's distinctive design features a hollow structure with integrated welding cables within its arms and wrists. Its compact form enables exceptional performance in confined spaces. Built lightweight, yet offering robust protection against dust and drips, it meets rigorous safety standards with a resilient body cover, assuring reliability even in challenging environments.

Boasting expansive working space and rapid operational speeds, this welding robot achieves high repeat positioning accuracy. It's perfectly suited for demanding welding applications, consistently delivering impeccable weld quality. Adaptable to various challenging conditions, it ensures efficiency and superior results while prioritizing safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a trailblazer in the realm of intelligent equipment for assembly building. Our company excels in research and development, manufacturing, sales, and service, making us a celebrated high-tech enterprise. We are recognized as one of the nation's specialized, distinctive, and innovative 'small giant' enterprises. Our core expertise revolves around the steel structure assembly building intelligent industrial mother machine and the Industry Internet of Things (IoT).We proudly feature two central areas of excellence: our intelligent control system and specialized industrial machinery.
Nestled in the cutting-edge Lingang New Area, Pudong New District of Shanghai, our headquarters is the nucleus of innovation. This expansive base, with its impressive 32,000 square meters, is home to the Research Institute of Artificial Intelligence for Assembled Buildings. It plays a pivotal role in steering our management and pioneering research, pushing the boundaries of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in the vibrant Weicheng District of Weifang City, is dedicated to advancing and producing high-quality intelligent industrial mother machines. These machines are specifically engineered for steel beams used in assembled buildings, setting new standards in construction innovation.Additionally, this facility specializes in the development and production of intelligent industrial mother machines for the walls of assembled buildings, further extending our reach and impact in the smart construction sector.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)