Zmde Robotic Welding Positioners for H Beam Flange Wed Welding Robot for H Beam Manufacture

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE's Premier Industrial Welding Robot Arm: Elevate your H & T Beam Production Line with our Ground Rail Welding System. Featuring advanced 6-Axis Control and state-of-the-art TIG Welding, this Robotic Arm delivers unparalleled precision and efficiency for your steel H Beam assembly.

(Please note: Images are for reference only; actual product may vary slightly.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfect for multiple batches and small batch welding needs, our technology can efficiently weld a variety of plates.
2. Teach-free programming: With software-calculated welding attitudes, searching attitudes, and null shift paths, the manual programming process is significantly reduced, making it more intelligent.
3. Model import capability allows for automatic extraction and analysis of weld seams, seamlessly integrating with mainstream 3D modeling software such as Tekla and SolidWorks.
4. Utilizing cutting-edge digital twin technology, the robot's movements in the software are synchronized with those in the real workstation, providing a high level of intelligence.
5. A comprehensive welding process library supports customized processes and manual import of templates, adapting to complex workpiece welding requirements.
6. Equipped with production data statistics function, it supports remote viewing via a mobile app, allowing real-time monitoring of processing progress for enhanced intelligence.
7. Connected to the MES system, it allows scanning of workpiece QR codes or entry of workpiece drawing numbers to download files to the offline intelligent platform, eliminating the need for USB flash drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing ensures the shortest empty travel distance for the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming function with built-in welding processes and an automatic obstacle avoidance algorithm quickly generates welding paths.
4. The software autonomously calculates the robot's welding trajectory based on scene and attitude requirements, meeting the actual welding process's needs.
5. The welding seam tracking system combines feed-forward and feedback to achieve higher recognition accuracy.
6. Automated generation of welding torch attitude, supporting automatic calculation and visualization of welding attitudes and positions in the software interface.
7. Real-time modification of the welding torch attitude via the intelligent operation platform makes operations more convenient.
8. Supports batch generation of weld seams, saving time on offline programming by eliminating repetitive tasks.

> Long Service Life and Easy Maintenance <

1. Integrated pipeline within the robot body eliminates the risk of hanging wires.
2. Independent air duct design helps the robot adapt to high-dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear on the slide, while a multi-point lubrication system extends slider life.
4. Collision detection and singularity avoidance significantly enhance equipment service life.
5. If the gun attitude encounters interference or collision, the system automatically adjusts to avoid the collision, reducing risks.

> Unparalleled Cost Savings and Enhanced Weld Quality <

1. Drastically reduce the costs associated with manual welding, ensuring personnel stability and minimizing workforce turnover.
2. Minimize size discrepancies, surface unevenness, and other common issues, substantially lowering the welding scrap rate.
3. Effectively mitigate bar and plate shear angle errors and artificial riveting issues, preventing inconsistent weld start and end points and uncontrollable weld length variations.
4. Support precise breakpoint positioning to resume processing, allowing customizable arc start distances. Seamlessly handle interruptions and weld hole connections, ensuring robust weld joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a distinctive design featuring hollow structure arms and wrists with integrated welding cables. Its compact build enables effortless welding operations in tight spaces. Lightweight, dust-proof, and drip-proof, this robot upholds the highest safety standards with a protective body cover, making it exceptionally reliable even in harsh environments.

Offering a generous working range and rapid running speeds, this robot delivers high repeat positioning accuracy, making it perfect for demanding welding applications that require exceptional weld quality. This adaptable robot excels in diverse, challenging conditions, consistently providing high-quality results while maintaining efficiency and safety.

 

Company Profile

Established in 2013, ZMDE Co., Ltd. has emerged as a trailblazer in the field of intelligent equipment for assembly building. As a high-tech enterprise recognized as a national specialization, specialty, and innovative 'small giant,' we excel in the research, development, manufacturing, sales, and service of cutting-edge technologies. Our core industries include the development of advanced steel structure assembly building intelligent industrial mother machines and pioneering industry IoT solutions.Our expertise is built upon two key pillars: intelligent control systems and industry-leading IoT technology.
Situated in the Lingang New Area, Pudong New District, Shanghai, our headquarters spans 32,000 square meters and includes the esteemed Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility primarily focuses on corporate management and the R&D of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for the assembly of steel beams and the innovative construction of walls.At the Shandong base, we specialize in crafting intelligent industrial mother machines for walls of assembled buildings, exemplifying our commitment to technological advancement and excellence.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)