Zmde Advanced Robotic Arm Welding Technology H Beams Welding Machinery for Steel H Beam Welding

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd proudly presents the cutting-edge ZMDE Robotic Arm 6 Axis Industrial Welding Systems. Harness the power of precision with our state-of-the-art MIG Welding Robot Workstation, designed to revolutionize the steel H beam welding industry.

(Please note: There may be slight differences between the actual product and the image shown.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precise welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for multi-batch and small batch welding needs, capable of welding various plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are calculated by smart software, reducing manual programming and enhancing intelligence.
3. Seamlessly imports models, automatically extracts and analyzes weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Employs digital twin technology to synchronize robot movements in software and real workstations, ensuring high-level intelligence.
5. Features a welding process library supporting customizable processes and manual import of templates, adaptable to complex workpieces.
6. Offers production data statistics functionality, with remote viewing via cellphone app, enabling real-time processing progress insights.
7. Integrated with the MES system, enabling QR code scanning or workpiece drawing number entry to download files directly from the server, eliminating the need for USB drives.

 

> Precision and Speed Redefined <
1. Automatic sequencing minimizes robot's empty travel distance;
2. Dual localization mode using BAYKAL composite vision sensors;
3. Offline programming with built-in welding processes and an automatic obstacle avoidance algorithm for quick path generation;
4. Customizable torch attitude software calculates robot welding trajectories based on real welding process requirements and scene demands.
5. Advanced seam tracking system combines feed-forward and feedback for higher recognition accuracy;
6. Automatically generates torch attitude, supports automatic calculation and visualization of welding attitudes and positions in the software interface;
7. Enables real-time modification of the torch attitude, making individual adjustments convenient through an intelligent operation platform;
8. Supports batch generation of weld seams, eliminating repetitive tasks and saving time on offline programming.

 

> Long Service Life & Effortless Maintenance <
1. Internal pipeline design eliminates the risk of hanging wires;
2. Independent air duct design adapts to high dust environments, offers anti-interference and high temperature resistance;
3. Fully enclosed floor track prevents welding spatter and dust, with a multi-point lubrication system extending slider life;
4. Features collision detection and singularity avoidance to extend equipment lifespan;
5. Automatically avoids generating a path in case of interference or collision with the gun, reducing collision risks.

> Cost Savings and Improved Weld Quality <
1. Achieve significant cost reductions by eliminating the need for manual welding and ensuring personnel stability.
2. Minimize size errors, surface irregularities, and other imperfections, dramatically lowering the welding scrap rate.
3. Efficiently address shear angle errors in bars and plates, avoiding issues like inconsistent weld start and end points, and uncontrollable weld lengths caused by manual riveting.
4. Support breakpoint positioning to resume processing accurately, with customizable arc start distances. Seamlessly handle weld interruptions and connections over weld holes to guarantee reliable joints and enhance weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow-structured arms and wrists, incorporating built-in welding cables. Its compact form-factor enables seamless operations in confined spaces. Lightweight, dust-proof, and drip-proof, it prioritizes safety and includes a protective body cover, ensuring dependable performance even in harsh environments.

Featuring a spacious working area and rapid operation speeds, this robot offers high repeat positioning accuracy, making it perfect for applications requiring superior weld quality. This adaptable robot thrives under challenging conditions, delivering consistent, top-tier results while maintaining efficiency and safety.
 

Company Profile

 

ZMDE Co., Ltd., established in 2013, stands at the forefront of innovation as a high-tech enterprise focusing on the research, development, manufacturing, sales, and service of intelligent equipment for assembly building. Recognized as a national leader in specialized, niche markets, and honored with the title of "small giants" enterprise, our core industry expertise revolves around the intelligent industrial mother machine for steel structures and the Industrial Internet of Things (IoT).
Our technological advancements are structured around two main pillars: the intelligent control system and the industry IoT.
Our headquarters is strategically situated in Lingang New Area, Pudong New District, Shanghai, encompassing a 32,000 square meter Research Institute of Artificial Intelligence for Assembled Buildings. This facility is the heart of our company's management and a hub for pioneering high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for steel beams used in assembled buildings, as well as the innovative intelligent industrial machinery for assembled building walls.
Our Shandong facility also focuses on creating cutting-edge intelligent industrial machinery for the walls of assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available