Zmde Automatic Metal Welding Arm with Expert Online Support

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, H Beam Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 2500.00cm * 600.00cm * 600.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Zmde High Quality Welding Robot Arm Welding Positioner for Heavy Steel Beam Reliable Automatic Metal Beam Welding Arm with Online Support After-sale Services 

Please note that there may be slight differences between the actual product and the images provided for illustration purposes.
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precise welding of H/T beam accessory plates

Applicable Industry
>>Industries such as steel structure, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for multiple batches, small batch welding needs, and can handle a diverse range of plates.
2. Teach-free programming: Advanced software calculates welding attitude, searching attitude, and null shift path, vastly reducing manual programming.
3. Model import with automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing digital twin technology for synchronized movement of the software robot and the real workstation robot, achieving high intelligence.
5. Equipped with a welding process library that supports custom processes and manual imports, adaptable to complex workpiece welding.
6. Features production data statistics with remote access via mobile applications for real-time progress tracking, enhancing intelligence.
7. Integrated with MES system for easy access to workpiece drawings by scanning QR codes or entering drawing numbers, eliminating USB drive dependency.

 

> High Welding Precision and Speed <
1. Automatic sequencing optimized for the shortest robot travel distance.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes and automatic obstacle avoidance algorithm for efficient path generation.
4. Software calculates the robot's welding trajectory based on real-world requirements and torch attitude settings.
5. Advanced welding seam tracking system combining feed-forward and feedback for superior recognition accuracy.
6. Automatically generates welding torch attitude, with visualization in the software interface for ease of use.
7. Real-time modification of the welding torch attitude with an intelligent operation platform for user convenience.
8. Supports batch generation of similar weld seams, significantly reducing offline programming time.

 

> Long Service Life and Easy Maintenance <
1. Internalized pipeline design eliminates hanging wire risks.
2. Independent air duct design ensures high dust environment adaptability, anti-interference, and high temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear; multi-point lubrication extends slider lifespan.
4. Equipped with collision detection and singularity avoidance for enhanced equipment longevity.
5. Should interference or collision occur with the gun's attitude, the system will intelligently calculate a new welding path, automatically diverting to minimize collision risks and ensure seamless operation.

> Cost Savings and Enhanced Weld Quality <
1. Substantially reduce manual welding costs, ensuring personnel stability and minimizing workforce turnover.
2. Significantly cut down on size discrepancies, surface unevenness, and other common issues, dramatically lowering the welding scrap rate for better efficiency.
3. Skillfully avoid errors with bar and plate shear angles and inconsistencies in artificial riveting, ensuring consistent weld start and end points, and stable weld lengths to address uncontrollable variations.
4. Features breakpoint positioning to resume processing efficiently, with customizable arc re-initiation distances. Seamlessly manage interruptions and connections over weld hole positions, guaranteeing reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a sleek, innovative design with hollow structure arms and wrists, integrating built-in welding cables. Its compact form allows effortless operation in confined spaces. Engineered to be lightweight, dust-proof, and drip-proof, the robot maintains top safety standards with a robust protective cover, ensuring reliability even in the harshest environments.

Offering expansive working space and rapid operational speeds, this robot achieves high repeat positioning accuracy. It is perfect for welding applications demanding superior weld quality, excelling in diverse challenging conditions while delivering consistent, premium results with optimal efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. has swiftly emerged as a leading high-tech enterprise, specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national leader among 'specialized, specialized, and new' small giant enterprises, ZMDE's primary focus lies in two core industries: steel structure assembly building intelligent industrial mother machines and the Industrial Internet of Things (IoT).
The company excels in two main areas: intelligent control systems and advanced industrial IoT solutions.
ZMDE Co., Ltd. is headquartered in Lingang New Area, Pudong New District, Shanghai. The expansive 32,000 square meter facility hosts the Research Institute of Artificial Intelligence for Assembled Buildings, dedicated to the management and innovation of high-end core technologies in Artificial Intelligence, Intelligent Buildings, and the IoT.
The Shandong base, situated in Weicheng District, Weifang City, focuses on the research, development, and production of intelligent industrial mother machines for steel beams and is a pivotal part of ZMDE's advanced manufacturing of assembled buildings.
Additionally, this base excels in developing intelligent industrial mother machines for the walls of assembled buildings, ensuring comprehensive solutions for modern construction needs.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available