Zmde High-Performance 6 Axis Welding Robot for Structural Steel Welding Processing

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE High-Performance 6 Axis Welding Robot for Structural Steel Welding Processing

(Please note that there may be slight differences between the actual product and the images shown, ensuring each piece is uniquely crafted for optimal performance.)
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Exceptionally versatile for various welding needs, our robot excels in handling both large and small batch welding, effortlessly welding a variety of plates.
2. With teach-free programming, our sophisticated software calculates welding and searching attitudes, as well as null shift paths, significantly reducing manual input and enhancing intelligence.
3. Seamlessly integrate with Tekla, SolidWorks, and other top-tier 3D modeling software, allowing automatic extraction and analysis of weld seams through model import.
4. Our cutting-edge digital twin technology ensures synchronized movement between the software and the real robot workstation, offering unmatched intelligence.
5. The welding process library, with support for custom processes and manual imports, adapts to complex workpiece welding scenarios effortlessly.
6. Featuring robust production data statistics, our system supports remote viewing via mobile apps, providing real-time processing updates for enhanced intelligence.
7. Integrating with the MES system, users can scan QR codes or enter drawing numbers to download necessary files to the offline platform, eliminating USB drive dependencies.

> High Welding Precision and High Welding Speed <

1. Optimize automation with automatic sequencing to minimize the robot's empty travel distance, maximizing efficiency.
2. Employ dual localization with the BAYKAL composite vision sensor for precise accuracy.
3. Simplify welding tasks using offline programming with built-in processes and automatic obstacle avoidance algorithms to swiftly generate paths.
4. Customize torch attitudes according to welding scene requirements, with software automatically calculating optimal robot welding trajectories.
5. Advanced welding seam tracking combines feed-forward and feedback for superior recognition accuracy.
6. Enhance your workflow with automatic generation of torch attitudes, optimizing welding positions with visual support in the software interface.
7. Effortlessly adjust torch attitudes in real-time with our intuitive platform, offering personalized modifications for greater convenience.
8. Streamline operations by batch-generating weld seams, saving significant time in offline programming without redundant repetition.

> Long Service Life and Easy Maintenance <

1. Enjoy tangle-free operation with internal pipeline routing, eliminating wire hanging risks.
2. The unique independent air duct design withstands dusty environments and offers high resistance to interference and extreme temperatures.
3. A fully enclosed floor track protects against spatter and dust, while the multi-point lubrication system extends slider lifespan.
4. Enhance durability with collision detection and singularity avoidance features prolonging equipment life.
5. Our system cleverly avoids collision paths, minimizing gun interference and ensuring safety by automatically redirecting to safer routes.

> Unleash Cost Efficiency and Elevate Weld Quality <

1. Achieve remarkable cost savings on manual welding operations while ensuring a stable and reliable workforce that doesn't easily fluctuate.
2. Minimize size discrepancies and surface unevenness, drastically lowering the welding defect rate and enhancing overall precision.
3. Skillfully navigate errors in bar and plate shear angles and eliminate inconsistencies caused by manual riveting, thereby controlling variations in weld start and end points and maintaining consistent weld length.
4. Enable precise breakpoint positioning for seamless continuation of processes, with customizable arc restart distances. Ensure robust weld joints through adept management of weld interruptions and connections over weld hole positions, significantly boosting welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a distinctive design with hollow-structured arms and wrists, integrating welding cables within. Its compact form is adept at executing tasks in confined spaces. Built to be lightweight, dust-proof, and drip-proof, it upholds high safety standards with a protective body cover, ensuring reliable performance even in harsh conditions.

This robot delivers extensive operational reach and rapid movement speeds, coupled with high repeat positioning precision. It is perfectly suited for welding tasks that require superior weld integrity. Adaptable to a range of demanding scenarios, this proficient robot guarantees consistent, top-tier results while upholding efficiency and safeguarding operational safety.

 

Company Profile

ZMDE Co., Ltd., established in 2013, is at the forefront of innovation as a high-tech enterprise. We specialize in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as one of the nation's 'small giant' enterprises in specialization, we lead the industry with our dual focus on cutting-edge steel structure assembly building intelligent industrial mother machines and pioneering IoT solutions.Our expertise is firmly rooted in two main domains: the intelligent control system, which forms the backbone of our advanced industrial solutions.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, our expansive 32,000-square-meter campus houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. Here, we spearhead the company's management, alongside the development of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT), making us a beacon of innovation in the industry.
Our Shandong base, strategically located in Weicheng District, Weifang City, is a hub of innovation dedicated to the research, development, and production of intelligent industrial mother machines. These machines are pivotal in the creation of steel beams for assembled buildings,as well as intelligent industrial mother machines for wall components, driving efficiency and excellence in modern construction.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)