Zmde Versatile Automatic Robotic Welder for H T Beam Production Lines

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Versatile Automatic Robotic Welder for H T Beam Production Lines

Please note that there may be slight differences between the actual product and the images provided. We strive to deliver accuracy, yet some variations may occur.
_____________________________________________________________________________________________________________________

 

Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Elevate your production line efficiency with our cutting-edge robotic technology, capable of precise weld identification and seamless welding of H/T beam accessory plates.

Applicable Industry
>>Perfectly tailored for the steel structure industry, assembly building, bridge engineering, shipyard, and various other demanding fields.

Advantages

> Highly Adaptable and Intelligent <

1. Expertly designed to meet the challenges of multiple batch and small batch welding, our system easily manages a diverse range of plate configurations.
2. Embrace the future with teach-free programming-our software intuitively calculates welding and searching attitudes, as well as null shift paths, enhancing productivity and reducing manual effort.
3. Integrate seamlessly with leading 3D modeling software like Tekla and SolidWorks, facilitating automatic weld seam extraction and analysis with unparalleled ease.
4. Harness the power of digital twin technology, allowing real-time synchronization between software and physical robots, ushering in a new era of intelligent operations.
5. Customize to your heart's content with our comprehensive welding process library, supporting tailored processes and manual template imports for complex workpiece welding adaptability.
6. Empower your workflow with production data statistics and small program smartphone compatibility, enabling real-time progress tracking for enhanced operational intelligence.
7. Streamline data access with MES system integration-simply scan QR codes or input drawing numbers to effortlessly download workpiece models, eliminating reliance on USB flash drives.

> High Welding Precision and High Welding Speed <

1. Achieve optimal efficiency with automatic sequencing, minimizing robot travel distance for maximum output.
2. Enhance accuracy with dual localization via BAYKAL composite vision sensor, ensuring precise operations.
3. Leverage offline programming with built-in processes and automatic obstacle avoidance algorithms for swift welding path generation.
4. Adapt torch attitude software based on specific scenes and requirements, automatically calculating precise robot welding trajectories.
5. Benefit from our advanced welding seam tracking system, combining feed-forward and feedback for unmatched recognition accuracy.
6. Experience the ease of automatic torch angle generation, complete with visualization and position-finding in the software interface.
7. Effortlessly modify the welding torch attitude in real-time with our intuitive intelligent operation platform, simplifying personalized adjustments.
8. Streamline your process with batch generation of weld seams, drastically reducing time spent on repetitive offline programming tasks.

> Long Service Life and Easy Maintenance <

1. Built with a robust internal pipeline design, eliminating the hazards of hanging wires for a streamlined, clutter-free workspace.
2. Equipped with an independent air duct, our system thrives in high dust environments, boasting anti-interference and high-temperature resilience.
3. Protect your equipment with a fully enclosed floor track, shielding against welding spatter and extending slider life with a multi-point lubrication system.
4. Safeguard your investment with collision detection and singularity avoidance features, significantly enhancing equipment longevity.
5. Proactively manage welding paths to avoid gun collisions, autonomously rerouting to mitigate risks and ensure seamless operations.

> Experience Unprecedented Cost Savings and Superior Weld Quality <

1. Significantly cut down the expenses associated with manual welding, ensuring personnel stability and reducing the likelihood of workforce turnover.
2. Minimize size discrepancies, surface unevenness, and other complications, thereby drastically lowering the welding scrap rate, enhancing overall production efficiency.
3. Skillfully avoid bar and plate shear angle inaccuracies and inconsistencies in artificial riveting, which often lead to uncontrollable changes in weld start and end points, as well as weld length.
4. Provision for breakpoint positioning to resume seamless processing, with customizable arc restart distances. It also supports the interruption and continuation of welding over hole positions, ensuring robust weld joints and elevating welding quality standards.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a sleek and distinctive design, featuring hollow structure arms and wrists with integrated welding cables. Its compact form enables it to adeptly maneuver in confined spaces. Engineered for safety, it is lightweight, dust-proof, and drip-proof, boasting a protective body cover to ensure reliability even in the harshest environments.

With an expansive working range and swift operational speeds, coupled with exceptional repeat positioning accuracy, this robot is perfectly suited for demanding welding tasks that require outstanding weld quality. Its adaptability across various challenging conditions ensures consistent, high-quality outcomes, all while maintaining peak efficiency and safety.

 

Company Profile

ZMDE Co., Ltd., founded in 2013, stands at the forefront of innovation as a high-tech enterprise. We specialize in the research, development, manufacturing, sales, and after-sales service of intelligent assembly building equipment. Recognized as a 'national specialization, speciality, and new small giant enterprise,' we focus on the pioneering core industry of intelligent industrial mother machines specifically for steel structure assembly buildings, as well as the Industrial Internet of Things (IoT).Our expertise extends into two primary areas: the intelligent control system and the IoT integration, providing cutting-edge solutions for modern industry needs.
Strategically positioned in the Lingang New Area, Pudong New District of Shanghai, our headquarters spans 32,000 square meters. This state-of-the-art facility houses the Research Institute of Artificial Intelligence for Assembled Buildings. It is dedicated to managing the company's operations and innovating high-end core technologies, including Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and IoT.
Our Shandong base, located in Weicheng District, Weifang City, is a hub of innovation for researching, developing, and manufacturing intelligent industrial mother machines. It focuses on advanced solutions for steel beam assembly in buildings.In addition, the Shandong facility develops cutting-edge intelligent industrial mother machines dedicated to the construction of walls for assembled buildings, further enhancing our comprehensive suite of solutions for the assembly building sector.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)