Zmde Innovative Stainless Welding Arm with Efficient Ground Rail

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE's Hot Industrial Welding Robot Arm is designed specifically for H T Beam production lines. This innovative 6-axis control TIG welding arm ensures superior precision and efficiency in ground rail welding, making it perfect for steel H beam fabrication.

(Please note, actual product may slightly vary from images shown.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for both multi-batch and small batch welding needs, it can efficiently handle a variety of plates.
2. Teach-free programming: The system autonomously calculates welding attitude, search attitude, and null shift path, significantly reducing the manual programming process, making it smarter and more efficient.
3. Seamlessly import models, automatically extract and analyze weld seams, and integrate effortlessly with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Leveraging digital twin technology, it synchronizes the movements of the robot in the software and the robot in the real workstation, offering an unparalleled degree of intelligence.
5. Featuring a comprehensive welding process library, it supports customized processes and manual imports of process templates, adapting to various complex workpiece welding scenarios.
6. Equipped with production data statistics functionality, it supports remote viewing via a mobile application, allowing real-time tracking of processing progress for enhanced intelligence.
7. Integration with MES systems allows for effortless workpiece identification via QR code scanning or drawing number entry, facilitating seamless drawing file downloads to the offline intelligent platform without the need for a USB flash drive.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing optimizes the robot's travel distance for maximum efficiency.
2. Dual localization mode with advanced BAYKAL composite vision sensors.
3. Offline programming capability, featuring built-in welding processes and automatic obstacle avoidance algorithms to swiftly generate welding paths.
4. Customizable torch attitude settings based on actual welding process requirements, with software automatically calculating the optimal welding trajectory.
5. Superior welding seam tracking system combining feed-forward and feedback for unparalleled accuracy.
6. Automated generation of welding torch attitudes, supporting precise calculations and visualization within the software interface.
7. Real-time modification of welding torch attitudes via an intelligent platform, ensuring more convenient operation.
8. Batch generation of weld seams eliminates repetitive tasks, saving valuable time in offline programming operations.

> Long Service Life and Easy Maintenance <

1. Internalized pipeline design within the robot body eliminates the risk of hanging wires.
2. Independent air duct design ensures high dust environment adaptability, anti-interference, and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, with a multi-point lubrication system extending the slider's service life.
4. Features collision detection and singularity avoidance to significantly enhance equipment lifespan.
5. The system automatically circumvents welding paths that could interfere or collide with the gun, thus minimizing collision risks.

> Cost Savings and Improved Weld Quality <

1. Substantial cost savings by eliminating manual welding and ensuring consistent personnel stability.
2. Minimize size discrepancies, surface unevenness, and other issues, drastically reducing the welding scrap rate.
3. Effectively address bar and plate shear angle errors, and avoid inconsistencies in weld start and endpoints caused by manual riveting.
4. Supports breakpoint positioning for continued processing and allows for custom arc start distance. Ensures seamless weld joint connections over weld holes, enhancing reliability and weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot features a unique hollow structure with built-in welding cables, allowing seamless operations in tight spaces. Its compact, lightweight design is dust-proof and drip-proof, ensuring high safety standards. Equipped with a protective body cover, it remains reliable even in harsh environments.

Boasting a large working space and rapid running speeds, this robot offers high repeat positioning accuracy, making it perfect for applications requiring exceptional weld quality. It excels in challenging conditions, delivering consistent, superior results while maintaining efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands at the forefront of innovation as a high-tech enterprise. Specializing in the research, development, manufacturing, sales, and service of assembly building intelligent equipment, ZMDE is a proud national leader among 'specialization, speciality, and new small giants' enterprises. Our core expertise encompasses the creation of intelligent industrial mother machines for steel structures and an advanced Internet of Things (IoT) ecosystem.Our two primary pillars of innovation are intelligent control systems and industry IoT solutions.
Strategically headquartered in the Lingang New Area, Pudong New District, Shanghai, our 32,000-square-meter facility houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This site is central to our management operations and spearheads the research and development of cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for the steel beams and walls of assembled buildings.At this Shandong facility, we continue to push the boundaries in the production of intelligent industrial solutions for the construction industry.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)