Zmde Steel Beam H Beam Welding Robot Arm with Control Cabinet 6 Axis, Range 1598mm, Payload 6kg Industrial Robot

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Maximum Reachable Range: 1598mm
• Installation: Ground Level
• Maximum Load Weight: 6kg
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Discover the ZMDE Hot Industrial Welding Robot Arm, an engineering marvel crafted for the demanding H and T Beam production line. This state-of-the-art machine glides effortlessly on its ground rail, utilizing advanced industrial 6-axis control to ensure precision at every step. Specializing in TIG welding, this robot arm is expertly designed for steel H Beam welding, setting new standards in efficiency and reliability.

(Please note, there might be slight variations between the actual product and the images shown.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Master the art of precision with our robot arm's ability to identify and weld H/T beam accessory plates effectively and efficiently.

Applicable Industry
>>Ideal for the steel structure industry, assembly building, bridge engineering, and shipyard operations, among others.

Advantages

> Highly Adaptable and Intelligent <

1. Expertly crafted to cater to diverse welding demands-whether it's multiple batches or small-scale needs, our system can handle various plate types effortlessly.
2. Experience teaching-free programming-our software intelligently computes welding attitudes, searching directions, and null shift paths, eliminating the need for tedious manual programming.
3. Seamlessly import models and conduct automatic weld seam extraction and analysis. Compatible with leading 3D modeling software like Tekla and SolidWorks.
4. Harness the power of digital twin technology to synchronize movements between software and the actual workstation, delivering unmatched intelligence.
5. Benefit from a comprehensive welding process library that accommodates customized processes and manual importation of templates, adaptable to complex workpieces.
6. Utilize the production data statistics feature for real-time monitoring of progress via a mobile app, ensuring you stay informed and efficient.
7. Integrate seamlessly with the MES system-scan QR codes or enter part numbers to effortlessly download drawing files, bypassing the need for USB flash drives.

> High Welding Precision and High Welding Speed <

1. Achieve optimal efficiency with automatic sequencing that minimizes empty travel distances.
2. Utilize dual localization with BAYKAL composite vision sensors for precision.
3. Leverage offline programming with built-in processes and obstacle avoidance algorithms for fast path generation.
4. Tailor the torch attitude to specific welding requirements by dynamically calculating robot trajectories.
5. Employ a weld seam tracking system that combines feed-forward and feedback for superior recognition.
6. Automatically generate and visualize torch angles and welding positions effortlessly on the software interface.
7. Modify welding torch attitudes in real-time with an intelligent platform for streamlined operations.
8. Support batch generation of weld seams to reduce repetitive programming tasks and save valuable time.

> Long Service Life and Easy Maintenance <

1. Safeguard against wire damage with integrated pipelines within the robot's body.
2. Designed for resilience, featuring an independent air duct for high dust environments, interference resistance, and temperature tolerance.
3. Maintain longevity with a fully enclosed floor track that protects against welding spatter and dust, complemented by multi-point lubrication.
4. Enhance equipment durability with collision detection and singularity avoidance mechanisms.
5. Automatically reroute paths to prevent collision risks and ensure smooth, uninterrupted operations.

> Cost Savings and Enhanced Weld Quality <

1. Experience substantial cost reductions by eliminating the need for manual welding. Maintain a stable workforce with minimized turnover challenges.
2. Minimize size discrepancies, surface irregularities, and other related issues, dramatically lowering the welding scrap rate for optimal production efficiency.
3. Efficiently overcome bar and plate shear angle inaccuracies, as well as manual riveting errors, eliminating inconsistencies in weld start and end points and maintaining controlled weld lengths.
4. Seamlessly support breakpoint positioning to resume operations, and tailor the arc-start distance for continued processes. Ensure robust welds over joint holes, enhancing the reliability and quality of every weld.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The robot arm dazzles with its distinctive design, featuring hollow-structure arms and wrists with integrated welding cables. Its compactness allows for proficient operations in tight spaces. This robot is lightweight, dust-proof, and drip-proof, ensuring top-notch safety with its protective body cover, making it highly dependable in challenging environments.

Boasting a generous working space and rapid movement, it achieves high repeat positioning accuracy, perfectly suited for applications demanding superior weld quality. This adaptable robot thrives under demanding conditions, delivering consistently high-quality results while optimizing both efficiency and safety.

 

Company Profile

ZMDE Co., Ltd., established in 2013, stands at the forefront of innovation as a high-tech enterprise dedicated to the research, development, manufacture, sales, and service of intelligent assembly building equipment. Honored as a national specialist and recognized among the elite 'small giants,' our expertise shines in the realm of steel structure assembly. We excel through our groundbreaking efforts in crafting intelligent industrial mother machines and pioneering advancements in Industry IoT.Our company's core competencies are anchored in two pivotal sectors: the intelligent control system and our state-of-the-art two-plate technology.
Headquartered in the prestigious Lingang New Area of Pudong New District, Shanghai, our expansive facility spans 32,000 square meters. This hub houses the esteemed Research Institute of Artificial Intelligence for Assembled Buildings, serving as the nucleus for our management and cutting-edge research. We specialize in developing high-end core technologies across Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT), driving progress and innovation.
Our Shandong base, strategically located in Weicheng District, Weifang City, is a powerhouse of innovation. It focuses on the research, development, and production of intelligent industrial mother machines tailored for steel beams in assembled buildings, pushing the boundaries of construction technology.This location also specializes in creating intelligent industrial mother machines specifically designed for the walls of assembled buildings, ensuring precision and efficiency in every project.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)