Zmde Precision Stainless Welding Arm for Automated Industrial Welding Tasks

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd introduces our state-of-the-art Precision Stainless Welding Arm, crafted specifically for H T Beam production lines. This advanced industrial robot arm is designed to optimize ground rail welding, featuring robust 6-axis control for unparalleled precision. Ideal for MIG welding tasks, it ensures exceptional quality in steel H Beam welding operations.

(Please note: The actual product may vary slightly from the depicted image, ensuring the best possible performance and quality.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Suitable for multi-batch and small batch welding needs, capable of welding various plates.
2. Effortless programming: Welding attitude, search attitude, and null shift path are all calculated by advanced software, minimizing manual programming and enhancing intelligence.
3. Model import, automatic extraction and analysis of weld seams, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Utilizing digital twin technology, it enables synchronous movement of the robot in both software and the real workstation, ensuring a high level of intelligence.
5. Features a welding process library supporting customized processes and manual import of process templates, adaptable to complex workpieces.
6. Includes production data statistics, supports remote viewing via mobile app, allowing real-time tracking of processing progress for smarter operations.
7. Integrated with the MES system, allows scanning of workpiece QR codes or entering drawing numbers to retrieve files from the server workpiece model library, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing with minimized empty travel distances.
2. Dual localization using BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes and automatic obstacle avoidance algorithms for quick path generation.
4. Software calculates robot welding trajectory based on actual welding process requirements and torch attitude.
5. Welding seam tracking system combines feed-forward and feedback for superior accuracy.
6. Automatic generation of torch attitude (angle), supports automatic calculation and visualization in the software interface.
7. Real-time modification of torch attitude (push-pull angle) via intuitive operation platform for ease of use.
8. Supports batch generation of weld seams, reducing repetitive programming and saving time.

> Long Service Life and Easy Maintenance <

1. Internalized pipeline within the robot body, eliminating the risk of hanging wires.
2. Independent air duct design for high dust environments, providing anti-interference and high-temperature resistance.
3. Fully enclosed floor track to prevent wear from welding spatter and dust; multi-point lubrication system extends the slider's lifespan.
4. Collision detection and singularity avoidance enhance equipment lifespan.
5. Interference or collision with the gun attitude does not create a welding path, automatically rerouting to prevent collisions.

> Maximize Cost Savings and Elevate Weld Quality <

1. Dramatically reduce the cost of manual welding while ensuring workforce stability and minimizing turnover.
2. Significantly diminish size errors, plate surface irregularities, and other issues, leading to a substantial reduction in welding scrap rates.
3. Skillfully overcome bar and plate shear angle errors, artificial riveting inconsistencies, and uncontrollable variations in weld start and end points, as well as weld length fluctuations.
4. Features advanced breakpoint positioning to seamlessly continue processing, allowing custom start distances for arc re-ignition. Supports weld over weld hole positioning to guarantee reliable weld joints, thus enhancing welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a unique hollow-structured design with built-in welding cables in its arms and wrists. Its compact form factor enables efficient operations in confined spaces. Lightweight, dust-proof, and drip-proof, this robot meets high safety standards and comes with a protective body cover, ensuring reliability even in the harshest environments.

Offering expansive working space and rapid operation speeds, this robot boasts high repeat positioning accuracy. It is perfect for applications requiring superior weld quality. This versatile machine thrives in challenging conditions, consistently delivering high-quality, efficient, and safe results.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national specialization, speciality, and new 'small giant' enterprise, our core industries include the development of advanced steel structure assembly building intelligent industrial mother machines and cutting-edge industrial IoT solutions.These innovations are driven by our two primary segments: the intelligent control system and the industrial IoT framework.
Our headquarters are strategically located in Lingang New Area, Pudong New District, Shanghai, housing the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. Spanning an impressive 32,000 square meters, this facility spearheads the company's management and R&D efforts, focusing on high-end core technologies for Artificial Intelligence in Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for steel beams in assembled buildings.Additionally, this base focuses on the production of intelligent industrial mother machines for the walls of assembled buildings, driving innovation and efficiency in construction technology.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)