WHAT CAN WE PROVIDE FOR YOUR FACTORY?
• Comprehensive One-stop Production Layout Programme
• Maximising Cost Savings (Labour, Machine Configuration, Power)
• Optimal Site Utilisation with Perfectly Rational Site Layout
• Enhancing Factory Production Capacity to the Maximum
Selecting the Ideal Machine Configuration to Empower Your Factory
ZMDE's Innovative Steel Plate Processing Production Line: Next-Gen H Beam Welding System
Note: Depending on the model, the actual product may vary slightly from the depicted image.
Introducing the revolutionary semi-automatic production line of H-beam, the "RockMaster"! This cutting-edge system smoothly automates the four critical processes: forming, welding, turning, and straightening the web and wing plates of steel beams. Designed to dramatically cut down the need for frequent lifting with multiple travelling mechanisms, RockMaster redefines efficiency and precision in steel beam processing.
Our advanced system effectively mitigates the challenges associated with welding reaction force deformation in steel beams. Experience unparalleled enhancements in production safety and witness a significant boost in processing efficiency like never before.
| Core Parameter. |
| Model. |
ZMD-FZX-1200 |
| Web plate height |
200mm-1200mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~25mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
| Model. |
ZMD-FZX-1500 |
| Web plate height |
200mm-1500mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~40mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
♦Main Function
Effortlessly achieve semi-automatic production of H/T-beam formation, spot-fixing, welding, straightening, and turning with unparalleled precision.
♦Applicable Industry
Perfectly suited for the steel structure industry, assembled buildings, bridge engineering, shipyards, and a multitude of other applications.
♦Product Advantages Of RockMaster Semi-automatic H Beam Production Line
> Positioning Accuracy, Intelligent Flip <
1. ZMDE's proprietary intelligent turning system assures smart alignment and precise positioning, eliminating the need for repetitive adjustments. This system enables seamless intelligent turning of components.
2. The high-efficiency intelligent structural design expedites T-beam turning, significantly reducing operational time and costs.
3. Featuring ZMDE's advanced intelligent control system, it offers a one-key start functionality that ensures safety and user-friendliness.
4. The system's mobility and flexibility require minimal installation space, conserving valuable plant area.
5. The power failure self-locking function automatically locks and suspends operations during a power outage, preventing any steel plate from falling. Post-restart, the system resets itself, guaranteeing production safety.
The intelligent system ensures no steel plate falls during a power failure and resets automatically upon restarting, safeguarding production.
> Equipment Stability and Durability <
1. Crafted from exquisitely manufactured casting parts, the core components promise an extended service life.
2. Partnering with strength suppliers, the accessories originate from prestigious domestic and international brands, ensuring consistent quality.
3. With over 15 years of R&D experience and more than 10,000 sets of equipment in the market, ZMDE's technology is mature, resulting in a low equipment failure rate.
> Multi-System Linkage to Form Semi-Automatic H-Beam Lines <
1. The automatic turning system seamlessly integrates with H-beam semi-automatic production lines, including automatic towing, pointing, welding, workpiece conveying, intelligent sensing, operating, and electronic control systems, standardizing production operations and ensuring a high qualification rate for output workpieces.
2. In contrast to traditional equipment where the equipment is fixed and the workpiece moves, this innovative system allows for continuous, uninterrupted welding production, reducing labor and operational procedures while significantly boosting efficiency.
3. The system intelligently matches welding current, voltage, and other parameters according to plate thickness, making it adaptable to various complex welding scenarios.
4. Capable of bevel-free welding up to 18mm thickness, the system supports rapid welding speeds and one-time correction via hot-straightening. It holds patents for hot-welding and hot-straightening processes, as well as bevel-free submerged-arc welding technology, offering a mature solution with extensive market applications.
5. The ZMDE RockMaster semi-automatic H-beam production line is a patented product in Shandong Province, recognized for bridging a technological gap in China and achieving internationally leading standards.
> Purchase Once for Life, Quality is Guaranteed <
1. A reserved system upgrade port minimizes the cost of future equipment updates.
2. A single purchase covers the full life cycle of equipment training, eliminating production disruptions caused by personnel turnover.
3. A national maintenance team of 100 experts provides rapid response and warranty services, ensuring uninterrupted production and stable operations.
Hot welding and straightening of T-beams T-beam turning and assembling
H-beam Drag-to-Point Fixing: Experience precision and efficiency like never before with our advanced drag-to-point fixing technology. H-beam Hot Welding and Hot Straightening: Achieve seamless and robust connections with our state-of-the-art hot welding and hot straightening solutions. Transform your steel plate processing with unparalleled accuracy and reliability.
Founded in 2013, ZMDE Co., Ltd. has emerged as a beacon of innovation within the high-tech intelligent equipment sector for assembly buildings. Recognized as a 'small giant' in national specialization, our expertise seamlessly spans research and development, manufacturing, sales, and comprehensive service solutions. Our central mission is the development of cutting-edge steel structure assembly building intelligent industrial machines and advanced IoT solutions for the industry.
Our unparalleled expertise shines in the realms of intelligent control systems and groundbreaking technological advancements.
Strategically located in Lingang New Area, Pudong New District of Shanghai, our headquarters boast the expansive 32,000-square-meter Research Institute of Artificial Intelligence for Assembled Buildings. This premier facility orchestrates all company operations and spearheads the R&D of sophisticated core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Weicheng District, Weifang City, our Shandong base is devoted to the R&D and production of state-of-the-art intelligent industrial mother machines, meticulously designed for steel beams and walls in assembled buildings.
We uphold a tradition of relentless innovation and unparalleled excellence.
1.Q: What is the minimum order quantity?
A: 1PCS.
2.Q: What are the payment terms?
A: L/C; T/T.
3.Q: How long is the delivery time?
A: 30 Days.
4.Q:How long is the warranty period?
A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)
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