Zmde Durable Automatic Robotic Welder for Steel and Metal Structures

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm - a state-of-the-art 6 Axis Industrial Welding System. Engineered for precision and efficiency, this MIG Welding Robot Workstation is your ultimate solution for seamless and robust welding of steel and metal structures.

(Please note that slight variations may exist between the actual product and its depicted image.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches and small batch welding needs, this system can weld a variety of plates, ensuring versatility.
2. Teach-free programming: The software calculates welding attitude, searching attitude, and null shift path, significantly reducing the manual programming process and enhancing intelligence.
3. Model import: Automatically extract and analyze weld seams, docking with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizing digital twin technology, it synchronizes the robot's movements in both the software and the real workstation, achieving a high degree of intelligence.
5. Features a welding process library that supports customized processes and manual template imports, adapting to various complex workpiece welding scenarios.
6. Includes production data statistics function, supporting cell phone remote view through a small program, allowing real-time monitoring of processing progress for enhanced intelligence.
7. Connected to the MES system, users can scan the workpiece QR code or enter the workpiece drawing number from the server's model library to download files to the offline intelligent platform, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the shortest empty travel distance of the robot ensures efficiency.
2. Dual localization mode with BAYKAL composite vision sensor for precise welding.
3. Offline programming function with a built-in welding process and automatic obstacle avoidance algorithm quickly generates welding paths.
4. The software sets the allowable range of the torch attitude automatically, calculating the robot welding trajectory based on actual welding process requirements.
5. Welding seam tracking system combines feed-forward and feedback for higher recognition accuracy.
6. Automatically generates welding torch attitude (torch angle), supporting automatic calculation and visualization in the software interface.
7. Enables real-time modification of the welding torch attitude (push-pull angle), providing an intelligent platform for individual modifications, making operations more convenient.
8. Supports batch generation of weld seams, reducing the need to repeat each similar weld seam, saving time on offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. The pipeline is built into the robot body, eliminating the risk of hanging wires.
2. Independent air duct design adapts to high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear on the slide, with a multi-point lubrication system to extend the slider's service life.
4. Equipped with collision detection and singularity avoidance to enhance equipment longevity.
5. This state-of-the-art system detects and avoids any interference or collisions with the welding gun. It intuitively adjusts its path to minimize collision risks, ensuring smooth and uninterrupted operations.

> Significant Cost Savings and Superior Weld Quality <
1. Dramatically reduce labor costs by replacing manual welding. The system ensures consistent performance, eliminating the instability associated with human labor.
2. Minimize size errors and surface unevenness issues, significantly reducing the welding scrap rate. This precision enhances the overall quality and dependability of your welds.
3. Effortlessly navigate bar and plate shear angle errors and inconsistencies caused by manual riveting. This system ensures uniform weld start and end points, maintaining consistent weld lengths and mitigating uncontrollable variables.
4. Features advanced breakpoint positioning for continuous processing, with customizable arc start distances. It seamlessly handles weld interruptions and connections over hole positions, ensuring reliable joints and superior weld integrity.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Boasting a unique design, the welding robot features hollow structure arms and wrists with integrated welding cables. Its compact build enables efficient operations in confined spaces. Lightweight, dust-proof, and drip-proof, it maintains high safety standards with a protective body cover, ensuring reliability even in harsh environments.

With a generous working space, rapid running speeds, and high repeat positioning accuracy, this versatile robot is ideal for demanding welding applications. It consistently delivers exceptional weld quality across various challenging conditions, all while maintaining unparalleled efficiency and safety.

Company Profile

 

Established in 2013, ZMDE Co., Ltd. is a trailblazing high-tech enterprise, excelling in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as one of the national specialized 'small giants' in innovation, ZMDE's expertise is deeply rooted in the realms of steel structure assembly, intelligent industrial machinery, and the industrial Internet of Things (IoT).
Our core operations revolve around two main pillars: intelligent industrial mother machines for steel structures, and advanced industry IoT and intelligent control systems.
ZMDE's headquarters is strategically positioned in the Lingang New Area, Pudong New District, Shanghai. Spanning over 32,000 square meters, it houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This cutting-edge facility spearheads the company's management and the development of high-end core technologies, focusing on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for steel beams used in assembled buildings.
Additionally, the Shandong base specializes in the creation of intelligent industrial mother machines tailored for the walls of assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available