Zmde Robust Structure Steel Robot for Efficient TIG Welding Operations

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Discover the pinnacle of welding technology with the ZMDE Robotic Arm. Our 6-axis industrial welding systems are designed to deliver precision and efficiency in every operation. Equip your production line with our state-of-the-art TIG Welding Robot Workstation and experience unmatched performance and reliability.

(Please note that the actual product may vary slightly from the images shown, ensuring that each unit meets our high standards of quality and craftsmanship.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, which reduces manual programming process and is more intelligent.
3. Model import, automatic extraction and analysis of weld seams, docking Tekla, SolidWorks and other mainstream three-dimensional modeling software.
4. Adopting digital twin technology, it can realize the synchronous movement of the robot in the software and the robot in the real workstation, with a high degree of intelligence.
5. There is a welding process library that supports customized process and manual import of process template library, which can adapt to the welding situation of many types of complex workpieces.
6. With production data statistics function, support cell phone small program remote view, real-time grasp of processing progress, more intelligent.
7. Connected to the MES system, you can scan the workpiece QR code or enter the workpiece drawing number (stamp number) from the server workpiece model library to search for drawing files to download to the offline intelligent platform, without the need for a USB flash drive to guide the drawing.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing (with the shortest empty travel distance of the robot);
2. Dual localization mode, BAYKAL composite vision sensor;
3. Offline programming function, built-in welding process, with automatic obstacle avoidance algorithm to quickly generate welding path;
4. According to the requirements of the actual welding process to set the allowable range of the torch attitude software according to the scene and attitude requirements automatically calculate the robot welding trajectory.
5. Welding seam tracking system: feed-forward and feedback are combined to achieve higher recognition accuracy.
6. Automatic generation of welding torch attitude (torch angle), support for automatic calculation of welding attitude and position-finding attitude, and visualization in the software interface.
7. Realize real-time modification of the welding torch attitude (push-pull angle), intelligent operation platform for individual modification, the operation is more convenient.
8. Support batch generation of weld seams, eliminating the need to repeat each copy of similar weld seams, saving time for offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. The pipeline is built into the robot body, no risk of hanging wires.
2. Adopt independent air duct design, adapt to high dust environment, anti-interference and high temperature resistance.
3. Fully enclosed floor track to avoid welding spatter and dust wear on the slide; multi-point lubrication system to extend the service life of the slider.
4. With collision detection and singularity avoidance to enhance the service life of the equipment.
5. Interference or collision with the gun attitude does not generate a welding path, it will automatically jump out of the way to reduce the risk of collision with the gun.

> Unparalleled Cost Savings and Superior Weld Quality <
1. Achieve significant cost reductions by eliminating the expenses associated with manual welding. Additionally, enjoy the stability of a consistent and reliable workforce.
2. Minimize size discrepancies, uneven plate surfaces, and other imperfections, thereby dramatically lowering the welding scrap rate.
3. Effectively address bar and plate shear angle errors as well as artificial riveting inconsistencies. Prevent issues related to variable weld start and end points, and ensure consistent weld lengths.
4. Benefit from breakpoint positioning that enables seamless continuation of processing. Customize the distance for arc re-ignition, support weld interruption, and handle weld hole positions with ease, ensuring reliable and high-quality weld joints.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Featuring a unique design with hollow structure arms and wrists, this welding robot incorporates built-in welding cables. Its compact form is perfect for tight spaces, while its lightweight, dust-proof, and drip-proof construction guarantees high safety standards. Equipped with a protective body cover, it remains reliable even in the harshest environments.

With a generous working area and rapid movement speeds, this robot offers exceptional repeat positioning accuracy. Ideal for applications requiring superior weld quality, it excels in demanding conditions, delivering consistent and high-quality results while ensuring both efficiency and safety.

Company Profile

 

ZMDE Co., Ltd., established in 2013, stands at the forefront of innovation as a high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national leader in specialization and innovation, ZMDE Co., Ltd. is celebrated as one of the 'small giants' in the industry. Our core focus includes the development of intelligent industrial mother machines for steel structures and pioneering advancements in IoT technology.
Our expertise spans across two main areas: intelligent control systems and the integration of industrial IoT solutions.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, ZMDE Co., Ltd. operates from a state-of-the-art facility covering 32,000 square meters. This hub houses our Research Institute of Artificial Intelligence for Assembled Buildings, dedicated to driving the company's management and spearheading the development of cutting-edge AI technologies for intelligent buildings and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, focuses primarily on the research, development, and production of intelligent industrial mother machines for both steel beams and walls of assembled buildings.
We pride ourselves on our innovative approach to manufacturing intelligent industrial mother machines, crucial for the assembly of steel beams and walls in modern construction.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available