Zmde Efficient Robotic Arm Welding System for Enhanced Production Lines

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Efficient Robotic Arm Welding System for Enhanced Production Lines

(Please note that there may be slight variations between the actual product and the image displayed.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Expertly handles the weld identification and sophisticated welding of H/T beam accessory plates, ensuring precision and consistency.

Applicable Industry
>>Embrace the versatility of our product across diverse sectors such as the steel structure industry, assembly building, bridge engineering, and shipyards, among others.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly designed to cater to multi-batch and small-batch welding requirements, this system is capable of handling a variety of plate specifications with ease.
2. Teach-free programming revolutionizes the process by calculating welding attitudes, searching paths, and null shift paths through advanced software, drastically reducing manual input and enhancing intelligence.
3. Seamlessly import models and automatically extract and analyze weld seams, integrating effortlessly with Tekla, SolidWorks, and leading 3D modeling software.
4. With cutting-edge digital twin technology, the system synchronizes the robot's movements in both virtual and real workstations, achieving a remarkable level of intelligence.
5. The inclusive welding process library allows for customized processes and manual importation of templates, adapting to complex workpiece welding scenarios.
6. Empowered with production data statistics, it supports small program remote viewing via cellphone, offering real-time insights into processing progress for enhanced intelligence.
7. Directly connected to the MES system, it facilitates workpiece QR code scanning or drawing number entry to download files from the server's model library, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Employs automatic sequencing to minimize empty travel distances, optimizing efficiency.
2. Utilizes dual localization mode with BAYKAL composite vision sensor for unmatched precision.
3. Features offline programming with built-in processes and an automatic obstacle avoidance algorithm for swift welding path generation.
4. Dynamically sets torch attitude software parameters based on actual welding requirements, automatically calculating the robot's welding trajectory.
5. Combines feed-forward and feedback in the welding seam tracking system to enhance recognition accuracy.
6. Automatically generates torch attitude, supporting precise calculations and visualizations on the software interface.
7. Facilitates real-time modifications of torch attitudes, offering a user-friendly intelligent operation platform for individual adjustments.
8. Supports batch weld seam generation, streamlining operations by saving time during offline programming.

> Long Service Life and Easy Maintenance <

1. Features an internal pipeline design within the robot body to eliminate hanging wire risks.
2. Equipped with an independent air duct design, it performs excellently in high dust environments with anti-interference and heat resistance capabilities.
3. Utilizes a fully enclosed floor track to protect against welding spatter and dust, while a multi-point lubrication system extends slider lifespan.
4. Offers collision detection and singularity avoidance to prolong equipment life.
5. Automatically detours to avoid collision when the gun attitude conflicts, minimizing risk and enhancing safety.

>> Cost Savings and Enhanced Weld Quality <<

1. Significantly cut down on expenses associated with manual welding while ensuring personnel consistency and stability.
2. Minimize size inaccuracies, surface irregularities, and other defects, dramatically lowering the welding scrap rate for higher efficiency.
3. Expertly navigate challenges such as bar and plate shear angle errors and manual riveting, preventing inconsistencies in weld start and end points, and stabilizing weld length.
4. Features breakpoint positioning for seamless continuation, customizable arc start distances, and robust support for weld over weld hole interruptions, ensuring reliable connections for superior weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot showcases an innovative design with hollow structured arms and wrists, complemented by internal welding cables. Its sleek and compact format enables seamless operations even in constricted spaces. With its lightweight, dust-proof, and drip-proof construction, accompanied by a protective body cover, it guarantees high safety and dependable performance in demanding environments.

This robot offers expansive working ranges, rapid execution, and high precision in repeat positioning. Perfect for high-demand welding scenarios, it delivers consistent, top-tier results across various challenging conditions while maintaining optimal efficiency and safety standards.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. has quickly ascended to prominence as a leading high-tech enterprise specializing in the research, development, manufacturing, sales, and comprehensive servicing of intelligent assembly building equipment. Recognized as a national 'small giant' in specialization and innovation, our core business operations focus on the development of advanced steel structure assembly building intelligent industrial mother machines and pioneering Industry IoT solutions.Our expertise is centered on two main areas: state-of-the-art intelligent control systems and cutting-edge smart industrial technology.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, our expansive base sprawls over a remarkable 32,000 square meters. It houses the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. Here, we spearhead the management and development of high-end core technologies, focusing on Artificial Intelligence applications, Intelligent Buildings, and the Industrial Internet of Things (IoT), ensuring that we remain at the forefront of technological advancement.
Our Shandong base, strategically located in the Weicheng District of Weifang City, is dedicated to the innovation and production of intelligent industrial mother machines specifically designed for the steel beams of assembled buildings.Additionally, it focuses on developing intelligent industrial mother machines tailored for the walls of assembled buildings, thereby enhancing the efficiency and productivity of construction processes.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)