WHAT CAN WE PROVIDE FOR YOUR FACTORY?
• Comprehensive One-stop Production Layout Programme
• Maximising Cost Savings (Labour, Machine Configuration, Power)
• Optimal Site Utilisation with Perfectly Rational Site Layout
• Enhancing Factory Production Capacity to the Maximum
Selecting the Ideal Machine Configuration to Empower Your Factory
ZMDE's Innovative Steel Plate Processing Production Line: The Next-Generation H Beam Welding System
Note: Depending on the model, the actual product may vary slightly from the depicted image.
Introducing the semi-automatic production line of H-beam, the "RockMaster"! This state-of-the-art system seamlessly automates four critical processes: forming, welding, turning, and straightening the web and wing plates of steel beams. It significantly reduces the need for frequent lifting with multiple travelling vehicles, streamlining the entire process for optimal efficiency.
Effectively addressing the challenges of welding reaction force deformation in steel beams, this system enhances production safety and boosts processing efficiency like never before.
| Core Parameter. |
| Model. |
ZMD-FZX-1200 |
| Web plate height |
200mm-1200mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~25mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
| Model. |
ZMD-FZX-1500 |
| Web plate height |
200mm-1500mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~40mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
♦Main Function
Effortlessly handle the semi-automatic production of H/T-beams, including forming, spot-fixing, welding, straightening, and turning.
♦Applicable Industry
Ideal for the steel structure industry, prefabricated buildings, bridge engineering, shipyards, and more.
♦Product Advantages Of RockMaster Semi-Automatic H Beam Production Line
> Positioning Accuracy, Intelligent Flip <
1. ZMDE's proprietary intelligent turning system ensures flawless alignment and precise positioning, eliminating repeated adjustments for seamless intelligent component turning.
2. The high-efficiency structural design accelerates T-beam turning, significantly saving operational time and costs.
3. Integrated with ZMDE's advanced control system, it offers a one-key start function that is both safe and user-friendly.
4. The system is designed to be mobile and flexible, requiring minimal installation space and saving valuable plant area.
5. Features a power failure self-locking function that secures operations during power outages, preventing steel plate falls. The system automatically resets after power is restored, ensuring continuous production safety.
there will be no steel plate fall, etc., automatically reset after restarting, production safety is guaranteed.
> Equipment Stability and Durability <
1. Core components crafted from high-quality casting parts ensure extended equipment lifespan.
2. Accessory parts from renowned domestic and international brands guarantee reliability, sourced from stable suppliers.
3. With over 15 years of R&D expertise and more than 10,000 sets in the market, ZMDE's mature technology ensures a low failure rate.
> Multi-System Linkage to Form Semi-Automatic H-Beam Lines <
1. Integrate the automatic turning system with H-beam semi-automatic production lines, including towing, pointing, welding, workpiece conveying, intelligent sensing, operating, and electronic control systems, standardizing operations and achieving high output quality.
2. Unlike traditional fixed equipment, this system supports continuous, uninterrupted welding production, reducing labor and operational steps while enhancing efficiency.
3. Automatically adjusts welding current, voltage, and other parameters based on plate thickness, suitable for various complex welding scenarios.
4. Capable of bevel-free welding for web thickness up to 18mm, it supports fast welding and one-time correction by hot-straightening. Patented technologies in hot-welding, hot-straightening, and bevel-free submerged-arc welding ensure a mature, widely applicable solution.
5. ZMDE RockMaster's semi-automatic H-beam production line, a patented Shandong Province product, fills a technological gap in China and meets international leading standards.
> Purchase Once for Life, Quality is Guaranteed <
1. Includes a reserved system upgrade port to minimize future update costs.
2. Single purchase covers lifetime equipment training, eliminating disruptions from personnel changes.
3. A dedicated 100-member national maintenance team offers rapid response and warranty services, ensuring stable production.
Hot welding and straightening of T-beams T-beam turning and assembling
State-of-the-Art H-Beam Drag-to-Point Fixing Cutting-Edge H-Beam Hot Welding and Precision Hot Straightening Techniques
Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of high-tech intelligent equipment for assembly buildings. Renowned as a national 'small giant' in specialization, our expertise spans from pioneering research and development to state-of-the-art manufacturing, dynamic sales, and comprehensive service delivery. Our core focus is the creation of groundbreaking steel structure assembly building intelligent industrial mother machines and avant-garde industry IoT solutions.
Our unparalleled proficiency lies in sophisticated intelligent control systems and pioneering technological advancements, propelling us to the forefront of the industry.
Nestled in the Lingang New Area, Pudong New District of Shanghai, our headquarters feature the expansive 32,000 square meter Research Institute of Artificial Intelligence for Assembled Buildings. This premier facility orchestrates company operations while spearheading the R&D of cutting-edge core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Weicheng District, Weifang City, our Shandong base is dedicated to the research, development, and production of state-of-the-art intelligent industrial mother machines, specifically tailored for steel beams and walls in assembled buildings, ensuring peak efficiency and unparalleled quality.
Upholding a tradition of relentless innovation and unparalleled excellence, ZMDE Co., Ltd. continues to set benchmarks in the industry.
1.Q: What is the minimum order quantity?
A: 1PCS.
2.Q: What are the payment terms?
A: L/C; T/T.
3.Q: How long is the delivery time?
A: 30 Days.
4.Q:How long is the warranty period?
A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)
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