Zmde Advanced Stainless Welding Arm for Structure Steel Production and Assembly

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Advanced Stainless Welding Arm for Structure Steel Production and Assembly

(Please note that there may be slight variations between the actual product and its pictured representation.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Seamlessly weld identification and precise welding of H/T beam accessory plates, showcasing unmatched efficiency.

Applicable Industry
>>From the robust steel structure industry to assembly building, bridge engineering, and shipyard applications, this product is indispensable.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for both extensive and small batch welding, the system adeptly manages an array of plates with exceptional flexibility.
2. Experience the future with teach-free programming: The software calculates welding attitudes, searching attitudes, and null shift paths, streamlining the process to unparalleled intelligence.
3. Integrate seamlessly with model import to automatically extract and analyze weld seams, effortlessly interfacing with Tekla, SolidWorks, and other leading 3D modeling software.
4. Harness the power of digital twin technology to synchronize movements between the software's robot and the real workstation, achieving pinnacle intelligence.
5. Access a comprehensive welding process library that supports custom processes and manual template imports, catering to complex workpiece needs.
6. Benefit from production data statistics and a mobile app for remote viewing; keep real-time tabs on processing progress with ease.
7. MES system connectivity allows for QR code scanning or input of workpiece drawing numbers from servers, streamlining file downloads to the offline intelligent platform-no USB drives needed.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing optimizes robot paths, minimizing empty travel and maximizing efficiency.
2. Dual localization mode with advanced BAYKAL composite vision sensor for precision.
3. Enjoy offline programming with built-in processes and automatic obstacle avoidance, swiftly generating paths.
4. Tailor torch attitude settings to actual welding requirements, with software calculating trajectories automatically.
5. The cutting-edge welding seam tracking system combines feed-forward and feedback for ultimate accuracy.
6. Automatic generation of torch attitudes, with software visualization for seamless calculations in position-finding.
7. Modify welding torch attitudes in real-time with an intuitive platform, simplifying operations significantly.
8. Batch generation of weld seams saves time in offline programming by eliminating repetitive tasks.

> Long Service Life and Easy Maintenance <

1. Built-in pipeline design mitigates wire hanging risk, ensuring a sleek and safe operation.
2. The independent air duct design excels in high-dust environments, offering anti-interference and high temperature resilience.
3. A fully enclosed floor track protects against spatter and dust, while a multi-point lubrication system prolongs slider life.
4. Collision detection and singularity avoidance enhance equipment longevity effectively.
5. Intelligent pathing avoids collision risks by automatically rerouting, ensuring operational safety.

> Unlock Unmatched Cost Savings and Elevate Your Weld Quality to New Heights <

1. Slash costs associated with manual welding, while ensuring personnel stability, minimizing turnover, and maximizing efficiency.
2. Drastically minimize size discrepancies, plate surface irregularities, and other potential issues, markedly lowering the welding scrap rate for an impeccable finish.
3. Skillfully navigate the bar and plate shear angle inaccuracies, avoiding artificial riveting mishaps, and ensuring consistent weld initiation and termination points for an impeccable, precision-controlled weld length.
4. Seamlessly support breakpoint positioning for continued processing, with customizable arc recommencement distances. Easily manage weld interconnections to ensure solid, unwavering joints, thereby significantly boosting welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This cutting-edge welding robot features a striking design with hollow structure arms and wrists, complemented by integrated welding cables. Its compact form factor enables seamless operation in confined spaces. Remarkably lightweight and equipped with dust-proof and drip-proof technology, it adheres to rigorous safety protocols. The inclusion of a protective body cover ensures its reliability even in the toughest of environments.

Boasting an expansive working range and rapid operational speeds, this robot offers unrivaled repeat positioning precision, perfect for demanding applications requiring superior weld quality. This adaptable powerhouse thrives in diverse, challenging settings, consistently delivering impeccable, high-caliber results while upholding efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of intelligent equipment for assembly building. A high-tech powerhouse, ZMDE is celebrated as one of the national 'specialization, speciality and new small giants' enterprises. With a core focus on the development, manufacturing, sales, and service of advanced technologies, ZMDE leads the industry in steel structure assembly building intelligent industrial mother machines and Industry IoT.These operations are seamlessly integrated into our intelligent control system, ensuring a robust and efficient production environment.
Nestled in the vibrant Lingang New Area, Pudong New District, Shanghai, the headquarters of ZMDE Co., Ltd. is a testament to our commitment to cutting-edge technology and innovation. Spanning over 32,000 square meters, this hub is home to our esteemed Research Institute of Artificial Intelligence for Assembled Buildings. Here, we undertake the pivotal tasks of company management and the development of breakthrough high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is a cornerstone of our operations. This facility is dedicated to the research, development, and production of our intelligent industrial mother machines specifically designed for steel beams in assembled buildings.Additionally, the Shandong base excels in the innovation of intelligent industrial mother machines for the walls of assembled buildings, reinforcing ZMDE's position as an industry leader.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)