Zmde High-Performance Automatic Robotic Welder for Metal Fabrication Needs

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm: A state-of-the-art 6 Axis Industrial Welding System designed to revolutionize your metal fabrication process. Equipped with advanced TIG Welding capabilities, this robot workstation ensures precision, efficiency, and unparalleled performance in every weld.

(Please note that there may be slight differences between the actual product and the images shown)
_____________________________________________________________________________________________________________________

 

Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precise welding of H/T beam accessory plates

Applicable Industry
>>Ideal for the steel structure industry, assembly building, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Perfect for multiple batches, small batch welding needs, and capable of welding various plate types.
2. Teach-free programming: Software calculates welding and searching attitudes, and null shift paths, minimizing manual programming and enhancing intelligence.
3. Seamless model import with automatic weld seam extraction and analysis, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Digital twin technology enables synchronized movement between the software and the real workstation robot, ensuring high-level intelligence.
5. Comprehensive welding process library supports customized processes and manual import of process templates, adaptable to various complex workpiece welding scenarios.
6. Production data statistics function allows real-time remote viewing via a mobile app, providing real-time processing progress updates.
7. MES system connectivity allows for workpiece QR code scanning or server-based drawing file downloads, eliminating the need for USB drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing ensures the shortest empty travel distance for the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming with built-in welding processes and automatic obstacle avoidance algorithms for quick welding path generation.
4. Software automatically calculates robot welding trajectories based on torch attitude requirements and the actual welding process.
5. Advanced welding seam tracking system combines feed-forward and feedback for superior recognition accuracy.
6. Software interface visualizes automatic generation of torch attitude (torch angle) and welding position finding.
7. Intelligent operation platform allows real-time modification of the welding torch attitude (push-pull angle) for convenient operation.
8. Batch generation of weld seams streamlines the offline programming process, saving time and effort.

 

> Long Service Life and Easy Maintenance <
1. Internal pipe routing within the robot body eliminates hanging wire risks.
2. Independent air duct design ensures high dust environment adaptation, anti-interference, and high temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust, with a multi-point lubrication system to extend slider life.
4. Collision detection and singularity avoidance features enhance equipment longevity.
5. When a potential interference or collision with the welding gun's attitude is detected, the system will automatically adjust and jump out of the way, significantly reducing the risk of gun collision. This intelligent feature ensures continuous and safe welding operations.

> Cost Savings and Enhanced Weld Quality <
1. Drastically cut down the costs associated with manual welding. The system's automated nature ensures personnel stability, eliminating the common issues related to workforce retention.
2. Minimize size discrepancies, plate surface unevenness, and other common welding issues, greatly reducing the incidence of welding scraps. This precision results in significant material savings and higher quality outcomes.
3. Effectively navigate bar and plate shear angle errors, and avoid inconsistencies caused by artificial riveting. This results in consistent weld start and end points, eliminating uncontrollable weld length variations.
4. Features support for breakpoint positioning, allowing seamless continuation of welding processes. Customize arc start distances and ensure reliable weld joints, even over weld hole positions, guaranteeing superior weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot flaunts a distinctive appearance with hollow-structure arms and wrists, incorporating built-in welding cables. Its compact and lightweight design allows for precision in confined spaces. Dust-proof and drip-proof, it meets high safety standards and includes a protective body cover, making it dependable even in harsh conditions.

This robot offers an expansive working range and rapid operational speeds, coupled with high repeat positioning accuracy. It's perfect for applications demanding exceptional weld quality. Its versatility and efficiency ensure consistent, high-quality results across diverse and challenging environments.

Company Profile

 

Established in 2013, ZMDE Co., Ltd. is a trailblazing high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent equipment for assembly building. Recognized as a national 'specialization, specialty, and new small giants' enterprise, our core expertise lies in the development of state-of-the-art steel structure assembly building intelligent industrial mother machines and advanced Industry IoT systems.
Our industry prowess is centered on two main domains: intelligent control systems and Industry IoT solutions.
Our headquarters, situated in the Lingang New Area of Pudong New District, Shanghai, spans an impressive 32,000 square meters. It houses the Research Institute of Artificial Intelligence for Assembled Buildings, focusing on high-end core technologies in AI for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT). This site is pivotal for our company's management and R&D initiatives.
Our Shandong base, located in Weicheng District, Weifang City, is dedicated to the R&D and production of intelligent industrial mother machines designed for steel beams of assembled buildings.
Additionally, the Shandong base pioneers the development of intelligent industrial mother machines specifically for the walls of assembled buildings.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available