WHAT CAN ZMDE CO., LTD PROVIDE FOR YOUR FACTORY?
• Comprehensive One-stop Production Layout Programme
• Maximising Cost Savings (Labour, Machine Configuration, Power)
• Enhancing Site Efficiency (Perfectly Rational Site Layout)
• Maximising Factory Production Capacity
Strategic Machine Configuration to Bolster Your Factory's Performance
ZMDE H Beam Welding Technology H Beam Production Line Assemble Welding And Straightening Integral Machine
(Please note: Due to model variations, the actual product may differ slightly from the images shown.)
Our semi-automatic production line, known as the H-beam 'RockMaster,' efficiently automates the four crucial processes of forming, welding, turning, and straightening the web and wing plates of steel beams. This comprehensive approach significantly reduces the need for frequent lifting by multiple travelling mechanisms.
This advanced system not only addresses the challenges of welding-induced deformation of steel beams but also enhances production safety and optimizes processing efficiency.
| Core Parameter. |
| Model. |
ZMD-FZX-1200 |
| Web plate height |
200mm-1200mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~25mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
| Model. |
ZMD-FZX-1500 |
| Web plate height |
200mm-1500mm |
Thickness of web plate |
6-14 mm |
| Flange plate height |
200~600mm |
Thickness of Flange plate |
8~40mm |
| Length of workpiece |
6000~15000mm |
Welding speed |
400-1000mm/min |
| Working power |
about 260KW (including 4 ZMDE digital welding power supply) |
♦Main Function
Achieve semi-automatic production of H/T-beams through advanced forming, spot-fixing, welding, straightening, and turning processes, enhancing productivity and precision.
♦Applicable Industry
Widely used in steel structure industry, assembled buildings, bridge engineering, shipyards, and many other sectors.
♦Product Advantages Of RockMaster Semi-automatic H Beam Production Line
> Positioning accuracy, intelligent flip <
1. Developed by ZMDE, the intelligent turning system ensures precise alignment and positioning, eliminating the need for repeated adjustments, making intelligent component flipping effortlessly achievable.
2. High-efficiency structural design accelerates T-beam turning, saving travel time and increasing operational efficiency.
3. Integrated with ZMDE's advanced intelligent control system, offering one-key start functionality for safe and user-friendly operation.
4. Compact and flexible setup with minimal installation space requirements, optimizing plant area usage.
5. Features a power failure self-locking mechanism that automatically locks during power outages, halting operations to prevent accidents. Resets automatically upon power restoration, ensuring production safety.
thereby eliminating risks like falling steel plates, and providing a seamless restart post power failure.
> Equipment stability and durability <
1. Core components are crafted with exquisite casting techniques, significantly extending equipment lifespan.
2. Collaborates with reputable manufacturers for stable supply chains, utilizing top-tier domestic and international accessories.
3. Backed by over 15 years of R&D expertise, the company offers mature technology with low failure rates, supported by over 10,000 units in the market.
> Multi-system linkage to form semi-automatic H-beam lines <
1. The automated turning system integrates with other systems such as automatic towing, pointing, welding, workpiece conveying, intelligent sensing, and electronic control, standardizing operations to ensure a high qualification rate for output.
2. Unlike traditional fixed equipment, our innovative design enables continuous, uninterrupted welding production by having the workpiece move automatically, reducing labor and enhancing operational efficiency.
3. Intelligent adjustment of welding parameters such as current and voltage for different plate thicknesses, adaptable to various complex welding scenarios.
4. Capable of bevel-free welding for web plates below 18mm, achieving fast welding speeds and one-time hot-straightening correction. The process owns patents for hot-welding, hot-straightening, and bevel-free submerged-arc welding, showcasing mature technology with broad market applications.
5. The ZMDE RockMaster semi-automatic H-beam production line is a patented invention, recognized as a groundbreaking product in Shandong Province, filling a technological gap in China and achieving international leading status.
> Purchase once for life, quality is guaranteed <
1. Equipped with a reserved system upgrade port to minimize future equipment update costs.
2. Comprehensive lifecycle training provided by the manufacturer to mitigate production disruptions due to personnel turnover.
3. Supported by a national maintenance team of 100 professionals, offering rapid response and warranty services to ensure stable production.
Hot welding and straightening of T-beams T-beam turning and assembling
H-beam Drag-to-Point Fixing H-beam hot welding and hot straightening
ZMDE Co., Ltd. was founded in 2013 as a pioneering high-tech enterprise dedicated to the innovation, development, manufacturing, sales, and service of cutting-edge intelligent equipment for assembly buildings. Celebrated as a 'small giant' in national specialization enterprises, we primarily focus on intelligent industrial mother machines for steel structure assembly buildings and comprehensive IoT solutions for the industry.
Our unparalleled expertise encompasses sophisticated intelligent control systems and groundbreaking technological solutions that set new industry standards.
Our headquarters, located in the Lingang New Area, Pudong New District, Shanghai, features an impressive 32,000 square meter Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility is the epicenter of company management and is at the forefront of R&D activities for high-end, core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, positioned in Weicheng District, Weifang City, is dedicated to the research, development, and production of advanced intelligent industrial mother machines, specifically for steel beams and walls of assembled buildings.
We continue to forge a legacy of relentless innovation and unparalleled excellence.
1. Q: What is the minimum order quantity for your products?
A: Our minimum order quantity is just 1 PCS, allowing flexibility for all our clients.
2. Q: Could you specify the payment terms you accept?
A: We accept both L/C (Letter of Credit) and T/T (Telegraphic Transfer) for your convenience.
3. Q: What is the typical delivery time for your orders?
A: Our standard delivery time is approximately 30 days, ensuring timely fulfillment of your orders.
4. Q: What is the duration of your warranty period?
A: Our warranty period lasts for 1 year. Additionally, original manufacturers' equipment parts come with lifelong maintenance benefits.
5. Q: Do you offer ODM/OEM services?
A: Yes, we proudly offer both ODM and OEM services to meet your specific needs and requirements.
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