Zmde ISO/CE Certified Manual Programming Control H Beam T Beam Welding Robot Arm Flange Welding Workstation

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE ISO/CE Certified Manual Programming Control H Beam T Beam Welding Robot Arm Flange Welding Workstation

Please note: While we strive for accuracy, there may be slight differences between the actual product and the images shown. We appreciate your understanding and assure you of the high standards and quality of our offerings.
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly tailored for both large-scale production and small batch welding needs, allowing seamless welding of a diverse array of plates.
2. Effortless and intuitive teach-free programming: With software-calculated welding and searching attitudes, and null shift paths, manual programming becomes a thing of the past, heralding a new era of smart welding.
3. Seamless integration with model import functionality, allowing automatic extraction and analysis of weld seams. Compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Featuring advanced digital twin technology, it enables synchronized movements between the virtual and real-world robots, ensuring unparalleled intelligence in operations.
5. Boasting a comprehensive welding process library, supporting custom processes and manual template imports, it adeptly handles complex workpiece welding scenarios.
6. With cutting-edge production data analytics, it supports real-time processing updates via mobile applications, offering a futuristic approach to monitoring progress.
7. Seamlessly connects to the MES system, allowing QR code scanning or drawing number entry for easy retrieval of workpiece models, bypassing the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Highly efficient automatic sequencing optimizes the robot's path, minimizing empty travel time for rapid operations.
2. Dual localization mode is powered by the BAYKAL composite vision sensor, enhancing accuracy.
3. Offline programming with a built-in welding process and automatic obstacle avoidance algorithm quickly generates precise welding paths.
4. Tailors the robotic welding trajectory using software that automatically calculates based on torch attitude, scene, and specific requirements.
5. Advanced welding seam tracking combines feed-forward and feedback control for superior accuracy and precision.
6. The system automatically generates optimized torch angles and visualizes them within the software, streamlining operations.
7. Enables real-time modification of torch attitude via an intelligent platform, making operations more convenient and efficient.
8. Batch generation of weld seams is supported, reducing repetitive tasks and enhancing offline programming efficiency.

> Long Service Life and Easy Maintenance <

1. Integrated pipeline within the robot body eliminates the risk of hanging wires, ensuring a sleek design.
2. Features an independent air duct design to thrive in dusty environments, resistant to interference and high temperatures.
3. The fully enclosed floor track system protects against welding spatter and dust wear, complemented by a multi-point lubrication system to prolong slider longevity.
4. Equipped with collision detection and singularity avoidance to significantly extend equipment lifespan.
5. In the event of interference or collision, the system instinctively recalibrates, minimizing risks and ensuring continued operation efficiency.

★ Discover Unmatched Cost Efficiency and Enhanced Weld Excellence ★

1. Achieve significant cost savings by eliminating the need for manual welding labor, ensuring personnel stability and reducing turnover concerns.
2. Experience remarkable precision with minimized size discrepancies and surface unevenness, substantially lowering the welding scrap rate and optimizing resource utilization.
3. Skillfully navigate common challenges such as bar and plate shear angle discrepancies, and artificial riveting inconsistencies, ensuring precise and consistent weld start and end points for unparalleled weld integrity.
4. Seamlessly support breakpoint positioning to resume processing with custom arc start distance, and manage weld over weld hole positions for impeccable, reliable joints, elevating welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

This cutting-edge welding robot showcases a distinctive design with hollow structure arms and wrists, integrating built-in welding cables. Its sleek, compact form effortlessly navigates confined spaces while prioritizing safety with its lightweight, dust-proof, and drip-proof construction. The protective body cover ensures dependable operation even in demanding environments.

Offering expansive working space and rapid operational speeds, this robot delivers high repeat positioning accuracy, perfect for demanding welding scenarios that require superior weld quality. Its versatility shines in challenging conditions, consistently ensuring top-tier results while upholding efficiency and safety.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. is a pioneering leader in the realm of assembly building intelligent equipment. As a high-tech enterprise, we excel in research, development, manufacturing, sales, and service. Recognized nationally as a specialized, innovative, and 'small giant' enterprise, our core industry thrives on the integration of advanced steel structure assembly building intelligent industrial mother machines and cutting-edge industry IoT solutions.Our innovative prowess is amplified by our state-of-the-art intelligent control systems.
Strategically headquartered in Lingang New Area, Pudong New District, Shanghai, our company boasts the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. Spanning an impressive 32,000 square meters, this facility is the nerve center for our management operations and the cradle for developing high-end core technologies in Artificial Intelligence, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the innovation and production of intelligent industrial mother machines for steel beams catered to assembled buildings.In addition, this facility also specializes in crafting intelligent industrial mother machines for the walls of assembled buildings, showcasing our commitment to comprehensive construction solutions.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)