Zmde Stainless Steel Welding Robot with Online Technical Support Features

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Stainless Steel Welding Robot with Online Technical Support Features

Please note: The actual product may have slight variations from the image depicted, reflecting our commitment to continual enhancement and absolute quality.
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> With unmatched precision, our robot expertly identifies and welds H/T beam accessory plates, ensuring top-notch quality and reliability.

Applicable Industry
>>Designed for excellence in diverse fields such as the steel structure industry, assembly building, bridge engineering, shipyards, and more.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for various production scales, from multiple to small batch welding, handling a wide variety of plates with ease.
2. Enjoy advanced, teach-free programming where welding, searching, and path calculations are intelligently handled by cutting-edge software, streamlining operations.
3. Experience seamless model import, with automatic weld seam extraction and analysis, compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Harness digital twin technology for synchronized movements between virtual and real robots, elevating operational intelligence to new heights.
5. Access a comprehensive welding process library, supporting customization and manual import of templates, adaptable to complex workpiece welding scenarios.
6. Includes data statistics capabilities, with a mobile app for remote progress tracking, keeping you informed and in control at all times.
7. Seamlessly integrates with MES systems, allowing workpiece drawing downloads directly from the server, eliminating USB drive dependencies.

> High Welding Precision and High Welding Speed <

1. Automatic sequencing optimizes for the shortest possible empty travel, ensuring unmatched efficiency.
2. Dual localization through the BAYKAL composite vision sensor guarantees exceptional precision.
3. Benefit from offline programming with built-in processes and advanced obstacle avoidance algorithms for swift path generation.
4. Tailor torch attitude settings to match actual welding process requirements, with automated trajectory calculations for precision.
5. Advanced weld seam tracking integrates feed-forward and feedback for unparalleled recognition accuracy.
6. Automatically generate torch attitudes, with intuitive visualizations and calculations seamlessly displayed in the software.
7. Effortlessly adjust torch attitude in real time with an intuitive operation platform, simplifying individual modifications.
8. Support bulk weld seam generation, streamlining offline programming by eliminating repetitive tasks, saving time and resources.

> Long Service Life and Easy Maintenance <

1. Integrated pipeline design eliminates wire hazards, ensuring safety and operational efficiency.
2. Independent air duct design excels in high dust environments, offering robustness against interference and high temperatures.
3. A fully enclosed floor track prevents damage from spatter and dust, with multi-point lubrication extending slider longevity.
4. Collision detection and singularity avoidance features significantly enhance equipment lifespan, ensuring reliable long-term operation.
5. In the dynamic world of welding, our robot distinguishes itself by intelligently avoiding interferences or collisions with the welding gun's attitude. It intuitively navigates around potential obstacles, automatically rerouting to mitigate any risks of collision, ensuring a seamless, uninterrupted welding path.

> Cost Savings and Improved Weld Quality <

1. Unlock unparalleled cost savings by eliminating the need for manual welding processes. Ensure your workforce remains stable and focused, reducing turnover while enhancing production efficiency.
2. Achieve precision like never before, as our robot expertly minimizes size discrepancies and plate surface unevenness, dramatically lowering the welding scrap rate and improving overall quality.
3. Navigate complex challenges with ease, as our robot adeptly handles bar and plate shear angle errors and artificial riveting inconsistencies. It guarantees consistent weld start and end points, maintaining stable weld lengths and eliminating uncontrollable variations.
4. Benefit from advanced breakpoint positioning that allows you to resume processing effortlessly. Customize the arc starting distance for continued operations even at weld over hole positions, ensuring dependable weld joints and enhancing the overall quality of your welds.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot is engineered with a sleek, hollow-structured arm and wrist design, integrating built-in welding cables for optimal performance. Its compact structure allows it to maneuver effortlessly in confined spaces, and its lightweight, dust-proof, and drip-proof construction provides robust safety and reliability, even in the most demanding environments.

This robot offers an expansive working range and quick operational speeds paired with remarkable repeat positioning accuracy, making it the prime choice for high-quality welding applications. Its versatility shines in challenging conditions, delivering consistent, superior results while prioritizing efficiency and safety for all your welding needs.

 

Company Profile

Founded in 2013, ZMDE Co., Ltd. has emerged as a beacon of innovation in the realm of assembly building intelligent equipment. As a high-tech enterprise, we excel in research and development, manufacturing, sales, and service, proudly recognized as a national specialization, specialty, and a new "small giants" enterprise. Our core industry thrives on the strength of our steel structure assembly building intelligent industrial mother machine and cutting-edge industry IoT solutions.These two pivotal components-our intelligent control system and innovative technology-serve as the backbone of our operations.
Our headquarters, nestled in the Lingang New Area, Pudong New District, Shanghai, spans 32,000 square meters, housing the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This epicenter of innovation is dedicated to advancing the management and development of high-end core technologies, including Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Shandong, our strategic base in Weicheng District, Weifang City, focuses on the research, development, and production of intelligent industrial mother machines specifically designed for the steel beams of assembled buildings. This facility plays a crucial role in our commitment to pioneering advancements.Our expertise also extends to the intelligent industrial mother machines for the walls of assembled buildings, ensuring comprehensive solutions for modern construction needs.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)