Zmde Versatile Robotic Arm Welding System with ISO Certification Included

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd presents its groundbreaking Versatile Robotic Arm Welding System, a 6-axis marvel designed for industrial welding applications. This TIG Welding Robot Workstation is engineered to elevate productivity and ensure precision in every weld.

Note: Images are for reference only. The actual product may vary slightly from the depicted picture.
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, reducing manual programming processes and enhancing intelligence.
3. Model import, automatic extraction, and analysis of weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizing digital twin technology, it synchronizes movements of the robot in software and the real workstation, offering a high degree of intelligence.
5. Equipped with a welding process library that supports customized processes and manual import of process templates, adapting to complex workpiece welding scenarios.
6. Features production data statistics with cell phone app remote viewing for real-time processing progress updates, enhancing intelligence.
7. Connected to the MES system, allowing workpiece QR code scanning or drawing number entry to download drawing files to the offline intelligent platform, eliminating the need for a USB flash drive.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing ensures the shortest empty travel distance of the robot.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming function with built-in welding processes and automatic obstacle avoidance algorithm to quickly generate welding paths.
4. Configure the software to automatically calculate the robot welding trajectory based on scene and attitude requirements.
5. Welding seam tracking system combines feed-forward and feedback for higher recognition accuracy.
6. Automatically generate welding torch attitude (torch angle), support automatic calculation of welding attitude and position-finding attitude with visualization in the software interface.
7. Real-time modification of welding torch attitude (push-pull angle) via an intelligent operation platform for easier adjustments.
8. Supports batch generation of weld seams, saving time by eliminating repetitive offline programming tasks.

 

> Long Service Life and Easy Maintenance <
1. The pipeline is integrated into the robot body, eliminating risks from exposed wires.
2. Features an independent air duct design, adapting to high dust environments, and offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track prevents welding spatter and dust wear, with a multi-point lubrication system to extend slider service life.
4. Includes collision detection and singularity avoidance to enhance equipment longevity.
5. Interference or collision with the gun attitude does not generate a welding path. The system intelligently reroutes to prevent collision, ensuring a seamless and risk-free welding process.
> Cost Savings and Enhanced Weld Quality <
1. Slash manual welding costs with our automated system, ensuring personnel consistency and stability.
2. Drastically minimize size discrepancies, surface unevenness, and other common issues, significantly lowering the welding scrap rate.
3. Skillfully avoid bar and plate shear angle errors as well as artificial riveting inconsistencies, ensuring weld start and end points are precise and consistent with controlled weld lengths.
4. Leverage breakpoint positioning to resume processing seamlessly, with customizable arc start distance. Efficiently manage weld interruptions over weld holes to guarantee reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The robotic welder showcases an innovative design with hollow-structured arms and wrists, incorporating built-in welding cables. Its compact build allows for operations in tight spaces effortlessly. Lightweight, dust-proof, and drip-proof, it upholds high safety standards and boasts a protective body cover, ensuring reliability in demanding environments.

Offering extensive working space and rapid operational speeds, this robot excels with high repeat positioning accuracy. Perfect for precision-demanding welding applications, it delivers consistent, superior-quality results while maintaining top-tier efficiency and safety across various challenging conditions.

Company Profile

 

ZMDE Co., Ltd., established in 2013, is a trailblazer in the realm of intelligent equipment research and development, manufacturing, sales, and service. As a high-tech enterprise recognized nationally for specialization and innovation, ZMDE proudly holds the title of a 'small giant' enterprise. The cornerstone of our expertise lies in the assembly of steel structure buildings using advanced intelligent industrial mother machines, coupled with cutting-edge Industry IoT solutions.
Our technological prowess is anchored in two pivotal domains: intelligent control systems and industry IoT solutions.
Strategically headquartered in the Lingang New Area of Pudong New District, Shanghai, our base boasts a sprawling 32,000-square-meter Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility is dedicated to the administration and the research and development of our pioneering core technologies, including Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is a hub of innovation focused on the research, development, and production of intelligent industrial mother machines specifically designed for steel beams in assembled buildings.
This facility also specializes in the development and manufacture of intelligent industrial mother machines for the walls of assembled buildings, ensuring comprehensive solutions for modern construction needs.
 

FAQ

1. Q: What is the minimum order quantity?

A: The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

2. Q: What are the payment terms?
A: We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

3. Q: How long is the delivery time?
A: Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

4. Q: How long is the warranty period?
A: The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.