Zmde Innovative Steel Welding Arm for Enhanced Industrial Factory Efficiency

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Introducing the ZMDE Robotic Arm with 6-Axis Industrial Welding Systems - Revolutionize your factory floor with our state-of-the-art TIG Welding Robot Workstation, designed for unmatched precision and efficiency.

(Please note: The actual product may vary slightly from the images shown.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Precision weld identification and expert welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Excels in meeting the demands of multiple batches and small batch welding, capable of welding a diverse range of plates.
2. Teach-free programming: The software autonomously calculates welding attitude, searching attitude, and null shift path, significantly reducing manual programming and increasing intelligence.
3. Seamlessly imports models, automatically extracts and analyzes weld seams, and integrates with Tekla, SolidWorks, and other major 3D modeling software.
4. Utilizing cutting-edge digital twin technology, it achieves synchronized movements of the robot in both the software and the real workstation, enhancing overall intelligence.
5. Features an extensive welding process library that supports custom processes and manual template imports, accommodating a variety of complex workpieces.
6. Equipped with production data statistics functionality, supports remote viewing via a mobile program for real-time monitoring of progress, enhancing intelligence.
7. Integration with MES system allows for QR code scanning or entering drawing numbers from a server workpiece model library, downloading files to an offline intelligent platform without the need for a USB flash drive.

 

> High Welding Precision and High Welding Speed <
1. Optimized automatic sequencing with minimal empty travel distance of the robot.
2. Dual localization mode featuring BAYKAL composite vision sensor.
3. Offline programming capabilities with built-in welding processes, employing an automatic obstacle avoidance algorithm for rapid welding path generation.
4. Configurable torch attitude software that automatically calculates the robot's welding trajectory based on actual process requirements and scene-specific needs.
5. Advanced welding seam tracking system combining feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automated generation of welding torch attitude (torch angle), with the software supporting automatic calculation and visualization of welding attitude and position-finding attitude.
7. Allows for real-time modification of the welding torch attitude (push-pull angle), enhancing convenience with an intelligent operation platform.
8. Supports batch generation of weld seams, streamlining offline programming operations and saving time by eliminating repetitive tasks.

 

> Long Service Life and Easy Maintenance <
1. Integrated pipeline within the robot body, eliminating hanging wire risks.
2. Independent air duct design for high dust environments, offering anti-interference and high-temperature resistance.
3. Fully enclosed floor track to protect against welding spatter and dust, combined with a multi-point lubrication system to extend slider lifespan.
4. Incorporates collision detection and singularity avoidance features to significantly enhance equipment longevity.
5. In the event of interference or collision risk with the welding gun's attitude, the system intelligently adjusts, automatically diverting to prevent potential collisions and ensuring seamless operations.

> Significant Cost Savings and Superior Weld Quality <
1. Significantly reduce manual welding costs and ensure workforce stability, minimizing the risk of staff turnover.
2. Minimize size discrepancies, surface unevenness, and related issues. This innovation notably reduces the welding scrap rate, boosting overall efficiency.
3. Effectively mitigate errors related to bar and plate shear angles, as well as artificial riveting inconsistencies. This ensures uniform weld start and end points, maintaining consistent weld length and controllability.
4. The system supports breakpoint positioning for continued processing, allowing for customized arc start distances. It also handles interruptions and connections over weld hole positions, ensuring reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a sleek design with hollow-structured arms and wrists, incorporating built-in welding cables. Its compact form allows for efficient operations in confined spaces. Additionally, the robot is lightweight, dust-proof, drip-proof, and equipped with a protective body cover, guaranteeing reliability in demanding environments.

Offering expansive working space and rapid operation speeds, this robot delivers high repeat positioning accuracy. It is ideal for welding tasks requiring superior quality, performing consistently in challenging conditions while maintaining efficiency and safety.

Company Profile

 

Established in 2013, ZMDE Co., Ltd. stands as a beacon of innovation, blending the realms of research, development, manufacturing, sales, and service into one cohesive high-tech enterprise. Recognized as one of the nation's 'small giants' in specialization, specialty, and novelty, our expertise lies in the pioneering field of steel structure assembly building intelligent industrial mother machines and the ever-evolving Industry IoT.
Our groundbreaking technologies are built on two pivotal pillars: advanced intelligent control systems and cutting-edge industrial solutions.
Our headquarters, nestled in the Lingang New Area of Pudong New District, Shanghai, spans an impressive 32,000 square meters. This hub is home to our esteemed Research Institute of Artificial Intelligence for Assembled Buildings. Here, we spearhead the management, research, and development of high-end core technologies, focusing on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Weicheng District, Weifang City, our Shandong base is dedicated to pushing the boundaries of innovation. This site specializes in the research, development, and production of intelligent industrial mother machines tailored for the construction of steel beams in assembled buildings.
Additionally, our Shandong base excels in producing intelligent industrial mother machines designed specifically for the walls of assembled buildings, ensuring comprehensive solutions for modern construction needs.
 

FAQ

 

1. Q: What is the minimum order quantity?

A: The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

2. Q: What are the payment terms?
A: We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

3. Q: How long is the delivery time?
A: Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

4. Q: How long is the warranty period?
A: The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.