Zmde Efficient Steel Structure Auto Welding Arm for High-Volume Industrial Production

• Customization: Available
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Drive Mode: Electric
• Model NO.: ZMD-2010A-GG-12DG
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

Experience unparalleled precision with ZMDE's Robotic Arm - a 6-axis marvel designed for optimal performance in your industrial welding systems. Our state-of-the-art TIG Welding Robot Workstation ensures high-volume efficiency, making it the ultimate addition to any production line.

(Please note that there may be slight variations between the actual product and the images shown.)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches, small batch welding needs, can weld a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software, reducing the manual programming process and increasing intelligence.
3. Model import, automatic extraction, and analysis of weld seams, compatible with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizing digital twin technology, it synchronizes the movements of the virtual robot in the software with the real robot in the workstation, providing a high degree of intelligence.
5. Features a welding process library that supports customized processes and manual import of process templates, adapting to complex workpiece welding scenarios.
6. Equipped with production data statistics, supports remote viewing via a mobile app, enabling real-time processing progress monitoring for enhanced intelligence.
7. Connected to the MES system, it allows scanning of workpiece QR codes or entry of drawing numbers from the server's workpiece model library, downloading files to the offline intelligent platform without needing a USB flash drive.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing minimizing the robot's empty travel distance.
2. Dual localization mode with BAYKAL composite vision sensor.
3. Offline programming function with built-in welding process and automatic obstacle avoidance algorithm for quick welding path generation.
4. Sets torch attitude software according to actual welding process requirements, automatically calculating the robot welding trajectory based on scene and attitude needs.
5. Welding seam tracking system combining feed-forward and feedback for higher recognition accuracy.
6. Automatic generation of welding torch attitude (torch angle), supporting automatic calculation of welding and position-finding attitudes, with visualization in the software interface.
7. Enables real-time modification of the welding torch attitude (push-pull angle) with an intelligent operation platform for individual adjustments, making operation more convenient.
8. Supports batch generation of weld seams, eliminating repetitive tasks, saving time for offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. Integrated pipeline within the robot body, eliminating the risk of hanging wires.
2. Independent air duct design suitable for high-dust environments, offering anti-interference and high temperature resistance.
3. Fully enclosed floor track to prevent welding spatter and dust wear, with a multi-point lubrication system extending the slider's service life.
4. Equipped with collision detection and singularity avoidance, enhancing equipment longevity.
5. Interference or collision with the gun attitude does not generate a welding path, it will automatically jump out of the way to reduce the risk of collision with the gun;

> Cost Savings and Improved Weld Quality <
1. Save the cost of manual welding, personnel stability is not easy to lose.
2. Reduce the size error, plate surface unevenness and other issues, significantly reduce the welding scrap rate.
3. Effectively circumvent bar and plate shear angle errors, artificial riveting, resulting in inconsistent weld start point and end point, and weld length changes, addressing the issue of uncontrollability.
4. Support breakpoint positioning to continue processing, and customize the distance to start the arc back again. Support the interruption and connection of weld over weld hole position to ensure reliable weld joints and improve welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot boasts a unique appearance with hollow structure arms and wrists, featuring built-in welding cables. Its compact design allows it to perform welding operations in narrow spaces with ease. Lightweight, dust-proof, and drip-proof, this robot ensures high safety standards and is equipped with a protective body cover, making it reliable in harsh environments.

It offers a large working space and fast running speeds, with high repeat positioning accuracy, making it ideal for welding applications that demand exceptional weld quality. This versatile robot excels in various challenging conditions, providing consistent, high-quality results while maintaining efficiency and safety.

Company Profile

Founded in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national 'small giant' enterprise for its specialization and innovation, ZMDE's core expertise lies in creating advanced steel structure assembly building machines and industry-leading IoT solutions.
Additionally, the company excels in developing intelligent control systems.
Our headquarters, located in the Lingang New Area of Pudong New District, Shanghai, spans an impressive 32,000 square meters. This state-of-the-art facility houses our Research Institute of Artificial Intelligence for Assembled Buildings, dedicated to managing the company and spearheading R&D initiatives for cutting-edge AI, intelligent building technologies, and Industrial IoT.
Situated in Weicheng District, Weifang City, our Shandong base is the hub for the research, development, and production of intelligent industrial mother machines. This facility focuses on creating solutions for steel beams and walls used in assembled buildings.
Our Shandong base specifically leads the innovation in intelligent industrial mother machines for walls of assembled buildings.
 

FAQ

1. Q: What is the minimum order quantity?

A: The minimum order quantity is just 1 piece, making it convenient for all businesses, big or small, to acquire our top-notch products.

2. Q: What are the payment terms?
A: We offer flexible payment terms via Letter of Credit (L/C) or Telegraphic Transfer (T/T), ensuring a smooth and secure transaction process.

3. Q: How long is the delivery time?
A: Delivery time is approximately 30 days, allowing us to ensure each product meets our rigorous quality standards before shipping.

4. Q: How long is the warranty period?
A: The warranty period is 1 year. Original manufacturer's equipment parts come with lifelong maintenance options, providing our customers with lasting peace of mind.