Zmde New H Beam T Beam Welding Robot Arm with Video Support

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE New H Beam T Beam Welding Robot Arm with Video Suppor
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(Please note, there may be slight variations between the actual product and its images. However, these do not affect the superior performance and quality that ZMDE Co., Ltd guarantees.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Advanced weld identification and seamless welding of H/T beam accessory plates, ensuring precision and efficiency in all your projects.

Applicable Industry
>>Catering to the steel structure industry, assembly building, bridge engineering, shipyard, etc., ZMDE Co., Ltd's solutions are tailored for robust and diverse environments.

Advantages

> Highly Adaptable and Intelligent <

1. Perfect for accommodating multiple batches and small batch welding needs, our robot can expertly weld a wide array of plates.
2. Teach-free programming streamlines your workflow, with welding, searching attitudes, and null shift paths automatically calculated by sophisticated software, enhancing operational intelligence.
3. Effortless model importation with automatic extraction and analysis of weld seams, fully compatible with Tekla, SolidWorks, and other leading 3D modeling software.
4. Embracing digital twin technology for simultaneous robot movement in both software and real workstations, elevating operational intelligence to new heights.
5. A comprehensive welding process library supports custom processes and manual import of templates, accommodating complex workpieces with ease.
6. Featuring production data statistics and cell phone app integration for remote viewing, offering real-time processing insights for smarter manufacturing.
7. MES system connectivity allows QR code scanning or drawing number input to download files directly to the offline intelligent platform, eliminating the need for USB drives.

> High Welding Precision and High Welding Speed <

1. Experience automatic sequencing with the shortest possible empty travel distance, optimizing robotic movement for efficiency.
2. Dual localization is enhanced with the BAYKAL composite vision sensor, ensuring precision in every weld.
3. Offline programming is simplified with built-in processes and an automatic obstacle avoidance algorithm for quick path generation.
4. Set torch attitude parameters based on actual welding needs; software intelligently computes optimal welding trajectories for accuracy.
5. Our welding seam tracking system combines feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automatic torch attitude generation supports calculation and visualization in the software interface, promoting intuitive operations.
7. Real-time modification of torch angles is streamlined through an intelligent platform for individualized adjustments, ensuring user-friendly operation.
8. Batch generation of weld seams is supported, reducing repetitive tasks and saving valuable time in offline programming.

> Long Service Life and Easy Maintenance <

1. With internal pipelines within the robot body, say goodbye to the risks associated with dangling wires.
2. A dedicated air duct design withstands high dust conditions, offers interference resistance, and excels in high temperature environments.
3. Our fully enclosed floor track protects against welding spatter and dust, while a multi-point lubrication system extends slider lifespan.
4. Equipped with collision detection and singularity avoidance, this robot is built to last, enhancing equipment longevity.
5. In case of interference, the robot intelligently navigates away to prevent collisions, maintaining optimal safety and performance.

> Enhance Cost Efficiency and Elevate Weld Quality <

1. Dramatically cut down on manual welding costs while ensuring workforce stability and retention. Say goodbye to the volatility of manual labor!
2. Minimize size discrepancies, surface irregularities, and related challenges, leading to a substantial decrease in welding scrap rates, ensuring precision and economy.
3. Skillfully navigate around bar and plate shear angle discrepancies and manual riveting issues, which often result in inconsistent weld start and end points, and unpredictable weld lengths.
4. Benefit from breakpoint positioning for seamless processing continuation, with customizable arc start distances. Seamlessly weld over holes for consistent and reliable joints, enhancing overall weld integrity.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our state-of-the-art welding robot features a futuristic design with hollow, structured arms and wrists integrated with internal welding cables. Its streamlined, compact form allows effortless maneuvering in confined spaces. Engineered for resilience, this lightweight robot is dust-proof and drip-proof, safeguarding its operations with a robust protective cover, ensuring dependable performance even in the harshest conditions.

With an expansive working range and rapid speed capabilities, this robot offers high repeat positioning accuracy, making it perfect for demanding welding applications that require superior weld precision. This adaptable robot thrives in challenging environments, delivering consistent, top-tier results while upholding operational efficiency and safety.

 

Company Profile

ZMDE Co., Ltd., established in 2013, stands at the forefront of pioneering advancements in intelligent assembly building equipment. As a distinguished leader among national "small giants" enterprises in specialization and innovation, our high-tech company excels in research, development, manufacturing, sales, and service. Our prime focus lies in the core industry of intelligent industrial machines for steel structure assembly buildings and the cutting-edge Industry IoT.Our expertise is further enhanced by our two pivotal components: the intelligent control system and innovative structural plates.
Headquartered in the prestigious Lingang New Area, Pudong New District, Shanghai, ZMDE Co., Ltd.'s sprawling base spans an impressive 32,000 square meters. It houses the Research Institute of Artificial Intelligence for Assembled Buildings, a beacon of innovation dedicated to crafting high-end core technologies. We excel in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT), driving our company's management and R&D functions to new heights.
Our Shandong base, strategically located in Weicheng District, Weifang City, is a hub of innovation and production. Here, we focus on developing the intelligent industrial mother machine for steel beams in assembled buildings, pushing boundaries and redefining industry standards.Additionally, our Shandong base specializes in crafting intelligent industrial mother machines for the walls of assembled buildings, ensuring seamless integration and unparalleled quality.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)