Zmde Advanced Automated MIG Welding Station with Robotic Arm Technology

• Customization: Available
• Accuracy: -
• Application: Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other

Product Description

Zmde Robotic Arm 6 Axis Industrial Welding Systems MIG Welding Robot Workstation

ZMDE H Beam Welding Line Advantages: 
1,Strong adaptability, high degree of intelligence

√ Suitable for multi-batch, small batch welding needs, can weld a variety of plates.

√ No instructor programming: Welding attitude, searching attitude, null shift path are all calculated by the software, reducing the manual programming process, more intelligent.
√ Model import, automatic extraction and analysis of weld seams, docking Tekla, SolidWorks and other mainstream three-dimensional modeling software.
√ Adopting digital twin technology, it can realize the synchronous movement of the robot in the software and the robot in the real workstation, with a high degree of intelligence.
√ There is a welding process library that supports customized process and manual import of process template library, which can adapt to the welding situation of many types of complex workpieces.
√ With production data statistics function, support cell phone small program remote view, real-time grasp of processing progress, more intelligent.
√ can be docked to the MES system, you can scan the workpiece QR code or enter the workpiece drawing number (stamp number) from the server workpiece model library to search for drawing files to download to the offline intelligent platform, without the need for U disk guide.

2,High welding precision and fast welding speed

√ automatic sorting (to the robot's shortest air travel distance), support for automatic planning of the air shift path, a variety of types of positioning action, can be automatically generated: laser positioning, 3D camera positioning, touch positioning, such as a variety of positioning action trajectory welding is more accurate, faster welding speed.

√ dual positioning mode, BAYKAL composite vision sensor: compared with the 3D camera is not interfered with natural light. The same camera has a large field of view and small field of view, large field of view (750-1800mm) to do coarse positioning, small field of view (550-750mm) to do precise positioning to find the position of the corrective, for welding speed and welding quality escort.
√ Offline programming function, based on the workpiece and workstation scene model, built-in welding process package to quickly adapt to the weld, with automatic obstacle avoidance algorithms to quickly generate welding paths, saving welding preparation time.
√ Users set the allowable range of torch attitude according to the actual welding process requirements. The software automatically calculates the welding trajectory of the robot according to the scene and attitude requirements, avoiding the obstacle of the null shift path, and the null shift path planning is able to automatically generate the null shift trajectory with obstacle avoidance function.
√ Welding seam tracking system: feed-forward and feedback are combined to achieve higher recognition accuracy.
√ Automatic generation of welding torch attitude (torch angle), support for automatic calculation of welding attitude and position finding attitude, and visualization in the software interface, real-time observation, quality and efficiency at the same time.
√ Can realize real-time modification of the welding torch attitude (push-pull angle), based on the model modification, do not need to operate the demonstrator, in the field of intelligent operation platform for individual modification, the operation is more convenient.
√ support for batch generation of weld seams, eliminating the need for similar weld seams to repeat each copy of the welding process, saving offline programming operation time.
 

3,Save costs and improve welding quality

√ general workers (men and women) can skillfully operate the equipment, saving the cost of manual welding, personnel stability is not easy to lose.

√ Effectively reduce the size error caused by the shearer under the material, the plate is not flat, bending is not straight, diagonal distortion and other issues, significantly reduce the welding scrap rate.
√ Effectively circumvent the bar plate shear angle error, artificial riveting, over-welding holes are not uniform, resulting in inconsistent weld start point, end point, weld length changes are not controllable problems.
√ Support breakpoint positioning to continue processing, support for customized re-start arc back distance. Support weld over weld hole position interruption and over weld hole position connection to ensure reliable weld joints, reduce human intervention and improve welding quality.

4,Long service life, convenient maintenance

√ Robot body wiring is simple, no exposed cables and pipelines at the back end of the wire feeder, all pipelines are built into the robot body, no risk of external interference with hanging wires;

√ The robot cabinet adopts independent air duct design, adapting to the high dust environment, anti-interference, high temperature; reserved for a variety of communication interfaces, welder adaptability, convenient maintenance.
√ Fully enclosed floor rail, to avoid welding spatter and dust on the slide rail wear; multi-point lubrication system to extend the service life of the slider; Taiwan brand linear rail and rack and pinion, laser cutting machine tools with the same type of precision reducer, precision and speed coexist;
√ With collision detection and singularity avoidance, obstacles outside the model can be added manually in the software to avoid collision (e.g., leaning hill or fixture), to enhance the service life of the equipment.
√ The spacing is too small to have interference or collision with the gun's attitude does not generate a welding path, it will automatically jump out of the way, effectively reducing the risk of collision with the gun.

(There may be slight differences between the real thing and the picture)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function

>> Weld identification and welding of H/T beam accessory plates

Applicable Industry

>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot boasts a unique appearance with hollow structure arms and wrists, featuring built-in welding cables. Its compact design allows it to perform welding operations in narrow spaces with ease. Lightweight, dust-proof, and drip-proof, this robot ensures high safety standards and is equipped with a protective body cover, making it reliable in harsh environments.

It offers a large working space and fast running speeds, with high repeat positioning accuracy, making it ideal for welding applications that demand exceptional weld quality. This versatile robot excels in various challenging conditions, providing consistent, high-quality results while maintaining efficiency and safety.
 

Company Profile

ZMDE Co.,Ltd. was founded in 2013, specializing in the research and development, manufacturing, sales, and service of intelligent equipment for assembly buildings. A high-tech enterprise, it has earned the title of national specialization, speciality, and new 'small giants' enterprise. The core industry focuses on the intelligent industrial mother machine for steel structure assembly buildings and the Industry IoT.intelligent control system two plates.
The company's headquarters are located in Lingang New Area, Pudong New District, Shanghai, and include the Research Institute of Artificial Intelligence for Assembled Buildings. This facility spans 32,000 square meters and is chiefly responsible for the company's management and the R&D of cutting-edge technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
The Shandong base, situated in Weicheng District, Weifang City, concentrates on researching, developing, and producing intelligent industrial mother machines for steel beams and walls of assembled buildings.mother machine for walls of assembled buildings.

 

FAQ

 1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)