Zmde Smart 6 Axis Robot Arm for Enhanced Welding Accuracy and Speed

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: MIG Welding Robot
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd proudly presents the Smart 6 Axis Robot Arm for Enhanced Welding Accuracy and Speed. This state-of-the-art industrial welding system integrates the latest advancements in MIG welding technology, delivering unparalleled precision and efficiency. Elevate your production line with the ZMDE Robotic Arm for a superior welding workstation experience.

(Note: There may be slight differences between the actual product and the image shown)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for various batch sizes, our versatile robot can handle small batch welding needs and weld a diverse array of plates.
2. Experience unprecedented ease with teach-free programming. The software autonomously calculates welding attitudes, searching attitudes, and null shift paths, significantly reducing the need for manual programming.
3. Seamlessly import models, automatically extract and analyze weld seams, and integrate with mainstream 3D modeling software like Tekla, SolidWorks, and more.
4. Leveraging advanced digital twin technology, the robot synchronizes its movements in both the software and the real workstation, resulting in unparalleled intelligence.
5. Our comprehensive welding process library supports customized processes and manual imports, ensuring adaptability to various complex workpieces.
6. Featuring a production data statistics function, this robot supports remote monitoring via a cell phone app, enabling real-time progress tracking for enhanced intelligence.
7. Integrated with the MES system, it allows for seamless downloading of drawing files by scanning workpiece QR codes or entering drawing numbers, eliminating the need for USB drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing ensures the shortest empty travel distance for the robot, optimizing efficiency.
2. Utilize dual localization with the advanced BAYKAL composite vision sensor for precise welding.
3. Offline programming with built-in welding processes and an automatic obstacle avoidance algorithm quickly generates efficient welding paths.
4. The software calculates the robot welding trajectory based on actual welding process requirements and the allowable range of torch attitude.
5. Our welding seam tracking system combines feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automatically generate and visualize welding torch attitudes (torch angles) and positions in the software interface.
7. Modify welding torch attitudes (push-pull angles) in real-time using an intelligent operation platform for greater convenience.
8. Support batch generation of weld seams, drastically reducing repetitive tasks and saving valuable offline programming time.

 

> Long Service Life and Easy Maintenance <
1. The robot features built-in pipelines, eliminating the risk of hanging wires and ensuring seamless operation.
2. With an independent air duct design, this robot adapts to high dust environments, providing anti-interference and high temperature resistance.
3. The fully enclosed floor track prevents welding spatter and dust wear, while the multi-point lubrication system extends the slider's lifespan.
4. Enhanced with collision detection and singularity avoidance, this robot ensures a prolonged service life and reliable operation.
5. When there is a risk of interference or collision with the gun attitude, our advanced system ensures no welding path is generated. The Smart 6 Axis Robot Arm will automatically navigate out of the way, significantly minimizing the risk of collision and ensuring seamless operation.

> Exceptional Cost Savings and Unparalleled Weld Quality <
1. Drastically reduce the costs associated with manual welding while ensuring personnel stability, thereby minimizing workforce turnover and enhancing operational efficiency.
2. Precisely minimize size errors and plate surface unevenness, significantly decreasing the welding scrap rate and elevating the overall quality of your welds.
3. Skillfully circumvent bar and plate shear angle errors and issues with artificial riveting. This results in consistent weld start and end points, maintaining uniform weld length and ensuring an extraordinary level of control.
4. Seamlessly support breakpoint positioning to continue processing with ease. Customize the distance for arc re-ignition, and manage weld interruptions and connections over weld hole positions to guarantee reliable weld joints and superior weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The Smart 6 Axis Robot Arm features a striking design with hollow structure arms and wrists, incorporating built-in welding cables. Its compact and lightweight build enables precise welding in confined spaces. Dust-proof and drip-proof, this robot upholds stringent safety standards and includes a robust protective body cover, ensuring high reliability even in the harshest environments.

This remarkable welding robot offers expansive working space and rapid speeds, coupled with high repeat positioning accuracy. Ideal for demanding welding applications, it delivers exceptional weld quality and consistently high performance in various challenging conditions, all while maintaining superior efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands as a pioneering high-tech enterprise dedicated to the research, development, manufacturing, sales, and service of intelligent assembly building equipment. Recognized as a national leader among the 'small giants' of specialized innovation, our core industries encompass advanced steel structure assembly building intelligent industrial mother machines and cutting-edge Industry IoT solutions.
Our comprehensive expertise is anchored by two primary pillars: intelligent control systems and state-of-the-art industrial IoT.
Our corporate headquarters are strategically located in Lingang New Area, Pudong New District, Shanghai, featuring the Research Institute of Artificial Intelligence for Assembled Buildings. Spanning 32,000 square meters, this hub spearheads our management and R&D initiatives for high-end core technologies, including AI for Assembled Buildings, Intelligent Buildings, and Industrial Internet of Things (IoT).
Additionally, our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the development and production of intelligent industrial mother machines, specializing in manufacturing solutions for steel beams and walls of assembled buildings.
This facility focuses on creating top-tier intelligent industrial mother machines for the walls of assembled buildings, ensuring structural integrity and efficiency.

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available