Zmde H Beam T Beam China Industrial 6 Axis Intelligent Manipulator Robot Welding Arm

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Industrial Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: TIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Name: Steel Beam Welding Arm
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE H Beam T Beam China Industrial 6 Axis Intelligent Manipulator Robot Welding Arm 

(Please note: Actual product may vary slightly from the images displayed, ensuring that each unit is uniquely crafted to meet your specific welding needs.)
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Technical Parameters

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Our advanced system expertly identifies and welds H/T beam accessory plates, ensuring precision and quality in every operation.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more - revolutionizing construction and engineering sectors.

Advantages

> Highly Adaptable and Intelligent <

1. Perfectly suited for diverse production needs, from multiple batches to small batch welding, accommodating a wide range of plate varieties effortlessly.
2. Innovatively teach-free programming allows for automated calculation of welding attitudes, search paths, and null shift paths via software, minimizing manual input and maximizing efficiency.
3. Seamlessly integrate with Tekla, SolidWorks, and other leading 3D modeling software for model import, with automatic weld seam extraction and analysis.
4. Harness the power of digital twin technology for synchronized robotic movements, both in software and real-world workstations, enhancing operational intelligence.
5. Access to a versatile welding process library, supporting custom processes and manual template imports, adapting to complex workpiece needs.
6. Utilize real-time production data statistics with cell phone app remote viewing capabilities for instant processing updates, ensuring superior intelligence.
7. Integrated with the MES system, effortlessly scan or enter workpiece information for immediate access to drawing files via an offline intelligent platform-no USB needed.

> High Welding Precision and High Welding Speed <

1. Experience automatic sequencing with minimized robot travel distance for optimal efficiency.
2. Dual localization mode featuring BAYKAL composite vision sensors for enhanced precision.
3. Advanced offline programming with built-in welding processes and an automatic obstacle avoidance algorithm for rapid path generation.
4. Tailor torch attitude parameters to match actual welding requirements, ensuring optimal robot trajectory calculation.
5. Seamlessly combine feed-forward and feedback in our welding seam tracking system for superior recognition accuracy.
6. Effortlessly generate welding torch attitudes, with software-supported visualization for precise angle and position adjustments.
7. Real-time modification capabilities for torch attitudes, with a user-friendly intelligent platform for easy individual adjustments.
8. Efficient batch generation of weld seams eliminates repetitive programming, saving valuable time.

> Long Service Life and Easy Maintenance <

1. Seamlessly integrated internal pipeline design prevents wire-related risks, ensuring longevity.
2. Independent air duct design makes it adaptable to dusty environments, while ensuring interference and heat resistance.
3. Fully enclosed floor tracks shield against welding spatter and dust, with multi-point lubrication to prolong slider life.
4. Incorporate collision detection and singularity avoidance systems to extend equipment lifespan.
5. In situations where the gun attitude might lead to interference or a collision, our advanced system intelligently avoids these paths, automatically rerouting to minimize any collision risks with the welding gun, enhancing safety and operational continuity.

> Unlock Significant Cost Savings and Enhanced Weld Quality <

1. Dramatically cut down on manual welding costs, ensuring personnel stability with reduced turnover and reliable, skilled operation.
2. Minimize size discrepancies, surface unevenness, and related issues, resulting in a substantial decrease in welding scrap rates, boosting material efficiency.
3. Skillfully navigate bar and plate shear angle discrepancies, and manual riveting inconsistencies, addressing challenges like unpredictable weld start and end points, and variable weld lengths.
4. Enhance operational flexibility with breakpoint positioning for seamless continuation. Customize arc start distances to maintain workflow, connect welds over holes, ensuring robust weld joints and superior weld quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot is a marvel of engineering with its hollow-structured arms and wrists, housing built-in welding cables. Its compact and lightweight design conquers narrow spaces effortlessly while being dust-proof and drip-proof. This guarantees not just high safety standards but also unwavering reliability, even in challenging environments, thanks to its protective body cover.

This extraordinary robot offers expansive working space and rapid speeds, coupled with high repeat positioning accuracy, making it the perfect choice for welding tasks demanding impeccable weld quality. Its versatility shines through in demanding conditions, consistently delivering high-quality results with unmatched efficiency and safety.

 

Company Profile

ZMDE Co., Ltd, established in 2013, stands proudly as a beacon of innovation and excellence in the realm of assembly building intelligent equipment. We are a high-tech enterprise, recognized nationally as a 'small giant' in specialization, and new technologies. Our core industry expertise lies in pioneering advancements in steel structure assembly building intelligent industrial mother machines, seamlessly integrated with the cutting-edge capabilities of the Industry IoT.Our dual-focus lies in the intelligent control system and the transformative 'two plates' strategy, propelling us to the forefront of industrial innovation.
Strategically headquartered in the Lingang New Area of Pudong New District, Shanghai, our expansive 32,000 square meter base hosts the prestigious Research Institute of Artificial Intelligence for Assembled Buildings. This state-of-the-art facility serves as the epicenter for our company's management, while driving groundbreaking research and development of high-end core technologies in Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
In Weicheng District, Weifang City, our Shandong base is dedicated to the research, development, and production of innovative intelligent industrial mother machines specifically designed for constructing steel beams for assembled buildings.Additionally, it focuses on the advancement of intelligent industrial mother machines for wall construction in assembled buildings, solidifying our commitment to technological leadership and excellence.

 

 

 

 

 

 

 

 

 

FAQ

 

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)