Zmde Advanced 6 Axis H Beam Welding Robot for High-Precision Metalwork

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

ZMDE Advanced 6 Axis H Beam Welding Robot for High-Precision Metalwork

Please note: There may be slight differences between the actual product and the images depicted. Rest assured, each unit meets the highest standards of quality and performance.
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld Identification and Welding of H/T Beam Accessory Plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Tailored for both large and small batch welding requirements, our robot proficiently handles a diverse range of plate welding tasks.
2. Innovative teach-free programming: Automatically calculates welding attitudes, searching attitudes, and null shift paths, significantly reducing manual programming and enhancing intelligence.
3. Seamless integration with major 3D modeling software such as Tekla and SolidWorks, enabling model import and automatic weld seam extraction and analysis.
4. Leveraging cutting-edge digital twin technology, it ensures real-time synchronization between the software and the physical robot, showcasing superior intelligence.
5. Features a robust welding process library that supports customizable processes and manual template imports, making it versatile for complex workpiece welding.
6. Equipped with production data statistics functionality, it supports remote monitoring via a smartphone app, allowing real-time tracking of processing progress, enhancing intelligence.
7. MES system connectivity allows for easy access to drawing files by scanning a QR code or entering a drawing number, eliminating the need for USB flash drives to guide the drawing process.

 

> High Welding Precision and Speed <
1. Optimized automatic sequencing minimizes robot idle travel distance, ensuring efficient operations.
2. Dual localization with BAYKAL composite vision sensors guarantees exceptional accuracy.
3. Offline programming with built-in welding processes and an automatic obstacle avoidance algorithm ensures rapid welding path generation.
4. Adapts torch attitude automatically based on real-time welding process requirements, ensuring precise trajectory calculations.
5. Advanced seam tracking system combines feed-forward and feedback mechanisms for superior recognition accuracy.
6. Automatic generation of welding torch attitudes and positions, with intuitive software visualization for ease of use.
7. Real-time modification of welding torch attitudes is made easy with our intelligent operation platform, enhancing convenience.
8. Supports batch generation of weld seams, streamlining offline programming and saving valuable time.

 

> Long Service Life and Easy Maintenance <
1. Internalized pipeline design eliminates the risk of hanging wires, ensuring a clean and safe setup.
2. Independent air duct design adapts to high dust environments and provides excellent anti-interference and high-temperature resistance.
3. Fully enclosed floor track protects against welding spatter and dust, while a multi-point lubrication system extends the slide's service life.
4. Equipped with collision detection and singularity avoidance features, significantly enhancing the equipment's longevity.
5. In scenarios where interference or collision with the gun attitude might occur, our system intelligently reroutes to avoid the collision, significantly reducing risks and ensuring seamless welding paths.

> Cost Savings and Enhanced Weld Quality <
1. Drastically cut down on the costs associated with manual welding while ensuring workforce stability and significantly reducing turnover.
2. Minimize errors such as size discrepancies and surface unevenness on plates, thereby significantly lowering the welding scrap rate.
3. Effectively address and bypass errors related to bar and plate shear angles, as well as inconsistencies caused by manual riveting, thus eliminating issues like varied weld start and end points and fluctuating weld lengths.
4. Features include breakpoint positioning for continued processing, customizable arc start distance, and seamless weld-over-weld hole connections, guaranteeing reliable joints and superior welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot showcases a distinctive design with hollow-structured arms and wrists, integrating built-in welding cables. Its compact form efficiently handles welding tasks in confined spaces. Additionally, it is lightweight, dust-proof, and drip-proof, ensuring high safety standards. The protective body cover enhances its reliability in challenging environments.

Offering a vast working range and rapid running speeds, this robot delivers high repeat positioning accuracy, making it perfect for applications requiring outstanding weld quality. It thrives in various demanding conditions, delivering consistent, superior results while maintaining efficiency and safety.
 

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. is a pioneering high-tech enterprise specializing in the research, development, manufacturing, sales, and service of intelligent equipment for assembly building. Recognized as a 'national specialization, speciality, and new small giants' enterprise, our core industry focuses on steel structure assembly building intelligent industrial mother machines and the Industrial Internet of Things (IoT).
Our expertise revolves around two main sectors: intelligent control systems and the industrial IoT landscape.
Our headquarters, situated in the Lingang New Area, Pudong New District, Shanghai, spans an impressive 32,000 square meters. It houses the Research Institute of Artificial Intelligence for Assembled Buildings, which serves as the hub for company management and the development of cutting-edge AI technologies for assembled buildings, intelligent buildings, and the IoT.
Our Shandong base, located in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines for both steel beams and walls of assembled buildings.
At our Shandong facility, we specialize in creating advanced intelligent industrial mother machines for the structural components of assembled buildings, ensuring top-tier precision and efficiency.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available