Zmde Durable Steel Beam Welding Arm with Expert Online Support

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg
• Lead Time: 30 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

 

(Please note: There may be slight differences between the actual product and the image shown)
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Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and precision welding of H/T beam accessory plates.

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, and more.

Advantages

> Highly Adaptable and Intelligent <
1. Ideal for diverse batch sizes, accommodating small batch welding needs, and capable of welding various plates.
2. Teach-free programming: Welding, searching, and path calculations are fully automated by the software, streamlining processes and enhancing intelligence.
3. Import models, automatically extract and analyze weld seams, and integrate with Tekla, SolidWorks, and other major 3D modeling software.
4. Using digital twin technology, the robot in the software mirrors the real workstation robot, ensuring high intelligence.
5. Equipped with a welding process library supporting custom process templates and manual imports, adaptable to complex workpiece welding.
6. Features production data statistics and supports remote access via a smartphone app for real-time progress monitoring.
7. MES system integration enables QR code scanning or server-based drawing number input to download files to the offline intelligent platform, eliminating the need for USB drives.

 

> High Welding Precision and Speed <
1. Automatic sequencing minimizes robot's idle travel distances.
2. Dual localization with BAYKAL composite vision sensor.
3. Offline programming with built-in processes and automatic obstacle avoidance algorithms for rapid path generation.
4. Software adjusts torch attitude based on actual welding requirements, ensuring optimal robot trajectory.
5. Advanced seam tracking system combines feed-forward and feedback for superior accuracy.
6. Automatic torch attitude generation and visualization within the software interface.
7. Real-time welding torch attitude adjustments via an intelligent platform for user-friendly modifications.
8. Batch weld seam generation saves time in offline programming by avoiding repetitive tasks.

 

> Long Service Life and Easy Maintenance <
1. Internal pipeline design eliminates the risk of hanging wires.
2. Independent air duct design for high dust environments, providing anti-interference and high-temperature resistance.
3. Fully enclosed floor track protects against spatter and dust; multi-point lubrication system extends slider life.
4. Collision detection and singularity avoidance prolong equipment lifespan.
5. Automatic path adjustment to avoid collisions, reducing risk and enhancing safety.

> Unmatched Cost Savings and Superior Weld Quality <
1. Achieve significant cost savings by eliminating the need for manual welding. Ensure personnel stability and reduce turnover rates with automated precision.
2. Minimize size errors and surface unevenness of plates, drastically reducing the welding scrap rate and enhancing overall productivity.
3. Avoid common issues such as bar and plate shear angle errors, and inconsistent weld points caused by artificial riveting, ensuring uniform weld length and quality.
4. Benefit from breakpoint positioning for continued processing, customizable arc start distances, and robust support for weld hole interruptions. This ensures reliable weld joints and elevates welding precision.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

The welding robot features a unique hollow structure in its arms and wrists, integrated with built-in welding cables. Its compact and lightweight design ensures seamless operation in tight spaces. Boasting dust-proof and drip-proof capabilities, it adheres to high safety standards and is equipped with a protective cover, guaranteeing reliability in harsh environments.

With an expansive working area and rapid movement speeds, this welding robot offers high repeat positioning accuracy. It is perfect for applications requiring superior weld quality, excelling in demanding conditions with consistent, top-notch results, all while maintaining efficiency and safety.

Company Profile

 

Since its inception in 2013, ZMDE Co., Ltd. has distinguished itself as a trailblazer in the realm of intelligent equipment for assembly building. This high-tech enterprise seamlessly integrates research, development, manufacturing, sales, and service to deliver groundbreaking solutions. As a recognized national 'small giant' specializing in innovative niches, ZMDE's expertise spans across steel structure assembly, intelligent industrial mother machines, and the Industrial Internet of Things (IoT).
ZMDE's core competencies are encapsulated in two main domains: the intelligent control system and industry IoT two plates.
Nestled in the Lingang New Area of Pudong New District, Shanghai, our headquarters feature the cutting-edge Research Institute of Artificial Intelligence for Assembled Buildings. Spanning an impressive 32,000 square meters, this facility is the nucleus of our management operations and the epicenter for pioneering high-end core technologies in Artificial Intelligence, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, located in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines specifically designed for steel beams used in assembled buildings.
Additionally, the Shandong base excels in creating intelligent industrial mother machines for the walls of assembled buildings, reinforcing our commitment to innovation and excellence in the construction industry.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available