Zmde Cutting-Edge 6 Axis Robot Arm for Optimal Welding Precision

• Customization: Available
• Accuracy: -
• Application: Construction Industry, Metal Fabrication Industry, Welding
• Model NO.: ZMD-2010A-GG-12DG
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: -
• Condition: New
• Certification: ISO, CE
• After-Sales Service: Online Support Video Technical Support
• Warranty: 1 Year
• Transport Package: Export Standerd or Customized
• Trademark: ZMDE
• Origin: Shandong, China
• HS Code: 8468800000
• Production Capacity: Other
• Package Size: 3000.00cm * 3000.00cm * 3000.00cm
• Package Gross Weight: 6000.000kg

Product Description

ZMDE Co., Ltd presents the Cutting-Edge 6 Axis Robotic Arm, designed for industrial welding precision. Elevate your MIG welding operations with our state-of-the-art robot workstation, ensuring unparalleled efficiency and accuracy.

(Please note that the actual product may slightly vary from the depicted images.)
_____________________________________________________________________________________________________________________

 

Technical Parameters

 

ZMD-2010A-GG-12DG
Conditions of use	0-45ºC, 20-80%RH
Type	Vertical joint 6 degrees of freedom
Maximum reachable range	1598mm	Protection class	Comparable to IP65
Installation	Ground level	Positional repeatability	±0.08
Maximum load weight	6KG	Body weight	168KG
Power capacity	2KVA

 

Range of action	Basic Axis	J1	±170°	Maximum speed	Basic Axis	J1	259.3°/S
		J2	+64° -130°			J2	160°/S
		J3	±75°			J3	296.3°/S
	Arm Axle	J4	±150°		Arm Axle	J4	294.1°/S
		J5	+130° -105°			J5	294.1°/S
		J6	±220°			J6	426.7°/S

 

Main Function
>> Weld identification and welding of H/T beam accessory plates

Applicable Industry
>>Steel structure industry, assembly building, bridge engineering, shipyard, etc.

Advantages

> Highly Adaptable and Intelligent <
1. Suitable for multiple batches and small batch welding needs, capable of welding a variety of plates.
2. Teach-free programming: Welding attitude, searching attitude, and null shift path are all calculated by the software. This reduces the manual programming process and enhances intelligence.
3. Model import: automatic extraction and analysis of weld seams, integrates with Tekla, SolidWorks, and other mainstream 3D modeling software.
4. Utilizing digital twin technology, it enables synchronous movement of the robot in both software and real workstations, ensuring a high degree of intelligence.
5. Features a welding process library that supports custom processes and manual import of templates, adaptable to various complex workpieces.
6. Equipped with production data statistics function, supports remote viewing via mobile apps for real-time processing progress updates, enhancing intelligence.
7. Connected to the MES system: Scan the workpiece QR code or enter the workpiece drawing number to download files to the offline intelligent platform, eliminating the need for USB flash drives.

 

> High Welding Precision and High Welding Speed <
1. Automatic sequencing with the shortest empty travel distance of the robot.
2. Dual localization mode using BAYKAL composite vision sensor.
3. Offline programming function with built-in welding process and automatic obstacle avoidance algorithm to quickly generate welding paths.
4. Allows setting the range of the torch attitude based on actual welding process requirements; the software calculates the robot welding trajectory automatically.
5. Welding seam tracking system: combines feed-forward and feedback for higher recognition accuracy.
6. Automatic generation of torch attitude (torch angle), supports automatic calculation of welding and position-finding attitudes, visualized on the software interface.
7. Real-time modification of welding torch attitude (push-pull angle), with an intelligent operation platform for individual adjustments, making operation more convenient.
8. Supports batch generation of weld seams, eliminating repetitive tasks and saving time in offline programming operations.

 

> Long Service Life and Easy Maintenance <
1. Built-in pipeline within the robot body, eliminating risks associated with hanging wires.
2. Features an independent air duct design, suitable for high dust environments, anti-interference, and high temperature resistance.
3. Fully enclosed floor track to prevent welding spatter and dust from wearing on the slide; multi-point lubrication system extends slider service life.
4. Equipped with collision detection and singularity avoidance features to enhance equipment longevity.
5. When interference or collision occurs with the gun attitude, our advanced system ensures no welding path is generated. The robot will automatically reroute to mitigate the risk of gun collision, enhancing operational safety.

> Cost Savings and Superior Weld Quality <
1. Significantly reduce manual welding costs while maintaining personnel stability, making it easier to retain skilled workers.
2. Minimize size discrepancies and surface unevenness, drastically reducing the welding scrap rate and ensuring higher quality outcomes.
3. Efficiently address bar and plate shear angle errors and inconsistencies caused by artificial riveting. This results in a stable weld starting and ending points, and consistent weld lengths.
4. Offers breakpoint positioning to seamlessly continue processing, with customizable arc start distances. Supports welding over holes to ensure reliable joints and improved overall welding quality.

More Para.
Model	ZMD-2010A-GG-12DG
Welding Robot	ZMD-2010A (arm span 2 meters)
Welding torch	TRM602W HD-22L anti-collision welding torch for robots
Welding power source	Megmeet Dex2500MPR robot special welding power supply
Ground rail	ZMD6100A-12 (load 1 ton, total length 12 meters)
Intelligent system	CypTronic Pro-E
Laser Vision Sensor	BCW600P
Arc welding process software package	BRW2.0V
Offline programming software	CypWeidV2.0
Power supply	AC 380V 50HZ 3 phase

 

Our welding robot features a unique hollow arm and wrist structure with built-in welding cables, allowing for operations in confined spaces. Its compact, lightweight, dust-proof, and drip-proof design ensures high safety standards. With a protective body cover, it remains reliable even in harsh environments.

With a large working space and rapid running speeds, our robot delivers high repeat positioning accuracy, perfect for demanding welding applications. It excels in challenging conditions, providing consistent, superior quality results while maximizing efficiency and safety.

Company Profile

 

Founded in 2013, ZMDE Co., Ltd. stands as a beacon of innovation in the realm of intelligent equipment for assembly building. As a high-tech enterprise recognized under the national 'specialization, speciality, and new small giants' initiative, we excel in research, development, manufacturing, sales, and service. Our core expertise spans the intelligent industrial mother machine for steel structures and the pioneering Industry IoT solutions.
We pride ourselves on two primary business segments: the intelligent control systems and industrial IoT solutions.
Our headquarters is strategically located in the Lingang New Area, Pudong New District, Shanghai. This expansive 32,000 square meter facility houses the Research Institute of Artificial Intelligence for Assembled Buildings. Here, we spearhead our company's management, alongside developing cutting-edge high-end core technologies focused on Artificial Intelligence for Assembled Buildings, Intelligent Buildings, and the Industrial Internet of Things (IoT).
Our Shandong base, situated in Weicheng District, Weifang City, is dedicated to the research, development, and production of intelligent industrial mother machines. These machines are specifically designed for steel beams and walls of assembled buildings, showcasing our commitment to advancing construction technology.
Our Shandong base specializes in producing intelligent industrial mother machines tailored for the efficient assembly of building walls.
 

FAQ

1.Q: What is the minimum order quantity?

A: 1PCS.

 

2.Q: What are the payment terms?

A: L/C; T/T.

 

3.Q: How long is the delivery time?

A: 30 Days.

 

4.Q:How long is the warranty period?

A: 1 Year.(Original Manufacturers. equipment parts can be achieved lifelong maintenance)

5.Q: ODM/OEM Service
A: Available